Problems · NHTSA complaints

2016 Chevrolet Volt problems

Owners filed 170 complaints about the 2016 Chevrolet Volt with NHTSA between Feb 2016 and Oct 2026. The most-cited component is electrical system (77).

Complaints
170
Filed with NHTSA
Crashes
2
Reported by owners
Fires
1
Reported by owners
Injuries
1
People reported injured
Deaths
0
Reported to NHTSA
01 —By component

Complaints by component

One complaint can cite several components
  1. Electrical system77
  2. Fuel/propulsion system64
  3. Power train51
  4. Engine48
  5. Vehicle speed control6
  6. Service brakes4
  7. Electronic stability control (esc)3
  8. Forward collision avoidance2
  9. Steering2
  10. Air bags2
  11. Engine and engine cooling1
  12. Fuel system, gasoline1
  13. Exterior lighting1
  14. Suspension1

Complaints are unverified owner reports to NHTSA and are not normalized for sales volume. One complaint can cite several components.

Data from NHTSA Complaints API · synced Nov 10, 2026NHTSA vehicle page
02 —Trend

When complaints were filed

Does it get worse with age? Complaints per calendar year filed
View as table
Model yearComplaints filed per calendar year
20164
20172
20183
201913
202029
202115
202212
202316
202451
202511
202614

Mileage at failure isn’t a structured field in NHTSA complaint data, so we don’t chart it. Some owners mention it in their reports below.

03 —Owner reports

Top problems in owners’ words

Verbatim from NHTSA complaints, newest first

Electrical system

77 reports1 crash
“I purchased the above-listed 2016 Chevrolet Volt through Carvana, relying on the contractual promise that the BECM was covered under Special Coverage N232432680 for up to 15yrs or 150k miles. The vehicle has suffered persistent, severe mechanical and electrical issues resulting in a prolonged loss of use: 1. Initial Breakdown and Delivery: The vehicle originally had a Reduced Propulsion Power Alert on Monday [XXX] around 8pm and nearly caused me to be rear ended on a major road due to accelration issues. It then officially broke down on Tuesday, [XXX]. It was then delivered to Vic Koenig Chevrolet (1040 E Main St, Carbondale, IL 62901) via Tow By Freedom Towing the following Friday, May 29, 2026. 2. Delayed Work Start & Shop Stay: Vic Koenig Chevrolet was able to officially begin diagnostic and repair work on Wednesday, June 3, 2026. The facility held the vehicle for several weeks to address the failures. 3. Brief Release and Immediate Re-Breakdown: I picked up the vehicle upon its supposed completion on Tuesday, June 16, 2026. Then less than 24 hours later, on Wednesday, [XXX], the vehicle suffered a recurring breakdown and had to be returned to the dealership…”
Owner complaint to NHTSAFiled Jun 22, 2026Electrical system, Fuel/propulsion systemODI 11745571

Fuel/propulsion system

64 reports
“BECM failed reducing propulsion. Known issue with several volts. Yes. Propulsion reduced. No start. Stuck in middle of street. Yes. Confirmed by dealership service department that becm is bad. Check engine, propulsion reduced, shift to park. Started appearing intermittently around 84000 miles.”
Owner complaint to NHTSAFiled Oct 14, 2026Fuel/propulsion systemODI 11771130

Power train

51 reports
“I have a 2016 Chevy volt. It had to be towed to a Chevy dealership because it will not drive. The BECM module has failed, as is apparently the case with so many volt owners. GM, as a result of lawsuits about this car, extended the warrantee to fix the issue, but my vin number is not included in the case. The gar is a brick, and there is no way to fix it now. GM doen't even replace these batteries any more, and most often just buys back the bad vehicles. I still owe 9k on this car and it is useless now. I need help. These are the codes is is throwing. B101D P1EOO P1EAC POAFA B3111 U3001 U2401 U2603 U2604 U2605 U2606 U2617 U2618 U2619 U2620 U2621 U2622 U2623 U2624 P1FD1 P1FD2 P1FD3 P1FD4”
Owner complaint to NHTSAFiled Mar 20, 2026Power train, Electrical systemODI 11725794

Engine

48 reports
“The engine light came on, but the car would run and so took it to the dealer. They determined that the EGR valve had failed and would cost $2400 to repair. Apparently, this is a common failure point for Generation 2 Chevy Volts. If it might trigger a forced recall, I'd like to add this to the list.”
Owner complaint to NHTSAFiled Feb 10, 2026EngineODI 11717029

Vehicle speed control

6 reports
“This vehicle has had multiple incidents of surging of the propulsion system both on battery power and when powered by the internal combustion engine, causing loss of propulsion and sudden acceleration almost causing collisions multiple times. We have paid for over $4,000 in repairs that are not covered under the propulsion system warranty, and these repairs have not remedied the issue.”
Owner complaint to NHTSAFiled Jan 26, 2026Vehicle speed control, Fuel/propulsion systemODI 11713506

Service brakes

4 reports2 crashes
“The contact owns a 2016 Chevrolet Volt. The contact stated that while the daughter was driving in reverse the warning message "Reduced Propulsion" had displayed and suddenly the power steering failed and the vehicle lurched backward and crashed into a utility pole. During the incident, the driver pressed the brake pedal but the vehicle did not stop. No injuries were reported and no police report was taken. The daughter was able to drive the vehicle home in "Limp" Mode. The contact later examined the vehicle and diagnosed that the engine battery ECM had failed. The vehicle was not yet repaired. The manufacturer and local dealer were notified of the failure but no assistance was offered. The contact was informed that the VIN was not included in the manufacturer's extended coverage for the failure. The failure mileage was 89,800.”
Owner complaint to NHTSAFiled Sep 16, 2024Steering, Service brakes, Electrical systemCrash reportedODI 11614848
Data from NHTSA Complaints API (owner reports, unverified) · synced Nov 10, 2026

Complaints are unverified owner reports to NHTSA and are not normalized for sales volume. One complaint can cite several components.