Research · Sport Utility Vehicle - 2WD

2004 Mercury MountaineerRecalls, problems, MPG & safety

NHTSA lists 1 safety recall and 210 owner complaints for the 2004 Mercury Mountaineer. Most complaints involve structure (79) and power train (64). The EPA rates it 15–16 mpg combined.

Combined MPG
15–16mpg
EPA · 6 versions
NHTSA overall
—
Not rated by NCAP
Safety recalls
1campaigns
Latest Dec 2007
Owner complaints
210
Top: structure
Fuel cost / yr
$3,900est.
EPA estimate, best version
01 —Recalls

Safety recalls

1 NHTSA campaign · applies to some vehicles, check your VIN

Visibility: glass, side

Free remedy

CERTAIN CURVED TEMPERED REPLACEMENT GLASS MANUFACTURED BY HANGZHOU SAFETY GLASS LTD AND SUPPLIED TO SAFELITE BY AUTO TEMP INC., IDENTIFIED AS DOT-430, AND SOLD FOR USE ON CERTAIN DOMESTIC AND FOREIGN VEHICLES MAY NOT BREAK INTO SMALL PIECES AS EXPECTED OF TEMPERED GLASS AND FAILS TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 205, "GLAZING MATERIALS."

VisibilityReported Dec 11, 2007NHTSA 07E104000
Data from NHTSA Recalls API · synced Nov 10, 2026 · All recall detailsNHTSA vehicle page
02 —Complaints

Owner complaints by component

210 complaints filed with NHTSA · Jan 2004 – Jun 2021
  1. Structure79
  2. Power train64
  3. Vehicle speed control21
  4. Electrical system16
  5. Air bags12
  6. Engine and engine cooling11
  7. Engine8
  8. Suspension6
  9. Visibility6

Complaints are unverified owner reports to NHTSA and are not normalized for sales volume. One complaint can cite several components.

By model year

Complaints for each Mountaineer model year we’ve synced.

View as table
Model yearNHTSA complaints
1997331
1998241
1999160
2000125
200122
2002389
2003152
2004210
200582
2006117
200781
200896
20096
201013
Crashes reported
11
Fires reported
2
Injuries reported
16
Deaths reported
0
Data from NHTSA Complaints API · synced Nov 10, 2026 · Full problem breakdownNHTSA vehicle page
03 —Common problems

What owners report most

Verbatim excerpts from NHTSA complaints, by component

Structure

79 reports1 crash
“1. PAINT COMING OFF OF ROOF AND DRIVER'S DOOR. 2. REAR PASSENGER SIDE AND DRIVER SIDE POWER WINDOWS NOT WORKING. 3. CRACKS IN PLASTIC AREA OF REAR LIFT GATE AROUND WIPER ARM. 4. ALMOST LOST CONTROL AND POTENTIAL ACCIDENT ON INTERSTATE WHEN RIGHT REAR WHEEL CAME LOOSE.”
Owner complaint to NHTSAFiled Dec 11, 2017Electrical system, Structure, WheelsODI 11053938

Power train

64 reports4 crashes1 fire
“This vehicle is has a power train problem from day one with the 5R55S/W transmission and AWD transfer case. I purchased this vehicle where it stranded my family over 200 miles from home and it's a non running car. This vehicle should have been removed from being sold with this defect and crushed! I will never buy a FoundOnRoad Dead ford pos ever. The transmission went into neutral with out any notice. To repair the faulty drive train I will cost me aprox $2400.00 mileage 152,000 third time the drive train has been worked on.. There tranmissions were failing in a little as 50,000 miles.”
Owner complaint to NHTSAFiled Jun 21, 2021Power trainODI 11421672

Vehicle speed control

21 reports3 crashes
“I HAD PICKED UP MY KIDS FROM DAYCARE AND I PUT MY VEHICLE IN REVERSE AND BACKED UP. WHILE BACKING UP I HEARD A LOUD POP AND I GOT OUT TO SEE BUT THERE WAS NOTHING VISIBLE. SO I PUT THE VEHICLE IN DRIVE AND AS I WAS GOING DOWN THE STREET MY VEHICLE AXLE BROKE AND MY TRUCK HIT THE STREET IN THE MIDDLE OF TRAFFIC. I TOOK IT TO THE FORD DEALERSHIP AND THEY SAID IT WAS MY AXLE AND MY DIFFERENTIAL HAD BROKEN ALSO, AM I AM LUCKY THAT I DIDN'T HAVE A BAD ACCIDENT WITH THE EXTEND OF THE DAMAGE OF THE DIFFERENTIAL. AFTER I FIXED THAT AND IT COST $2900. THAT STILL DID NOT FIX THE PROBLEM AND I HAD TO REPLACE THE TRANSFER CASE. THEN ALL THREE OF MY CADILLAC CONVERTERS HAD TO BE REPLACED. I HAVE HAD PROBLEM AFTER PROBLEM AND OH YEAH THE BACK REAR GATE HAS BEEN CRACKED LIKE THE MONTH AFTER I BOUGHT IT. *TR”
Owner complaint to NHTSAFiled Oct 2, 2014Steering, Power train, Vehicle speed control, WheelsODI 10640980
Data from NHTSA Complaints API (owner reports, unverified) · synced Nov 10, 2026
04 —Key specs

Engines, transmissions & drive

6 versions rated by the EPA
EPA class
Sport Utility Vehicle - 2WD, Sport Utility Vehicle - 4WD
Engines
4.0L 6-cyl · 4.6L 8-cyl
Transmissions
Automatic 5-spd
Drive
Rear-Wheel Drive · 4-Wheel or All-Wheel Drive
Fuel
Regular Gasoline

Towing, payload and dimensions aren’t in the EPA or NHTSA data, so we don’t list them.

Data from EPA fueleconomy.gov · synced Nov 10, 2026EPA listing
05 —Fuel economy

EPA fuel economy by version

City / highway / combined, annual fuel cost and CO₂
EPA
VersionCityHwyComb.Fuel / yrCO₂ g/mi
Mountaineer 2WD
Auto 5-spd, 6 cyl, 4.0 L · Rear-Wheel Drive
141916$3,900555
Mountaineer 2WD FFV
Auto 5-spd, 6 cyl, 4.0 L · Rear-Wheel Drive
142016$3,900555
Mountaineer 2WD
Auto 5-spd, 8 cyl, 4.6 L · Rear-Wheel Drive
131815$4,150592
Mountaineer 4WD
Auto 5-spd, 8 cyl, 4.6 L · 4-Wheel or All-Wheel Drive
131815$4,150592
Mountaineer 4WD
Auto 5-spd, 6 cyl, 4.0 L · 4-Wheel or All-Wheel Drive
141815$4,150592
Mountaineer 4WD FFV
Auto 5-spd, 6 cyl, 4.0 L · 4-Wheel or All-Wheel Drive
131815$4,150592
Data from EPA fueleconomy.gov · synced Nov 10, 2026 · Fuel cost is EPA’s annual estimate (15,000 mi, 55% city)
06 —Safety

NHTSA 5-Star Safety Ratings

1 tested variant
NHTSA has not published 5-Star Safety Ratings for the 2004 Mercury Mountaineer as of Nov 10, 2026.
Data from NHTSA NCAP Safety Ratings API · synced Nov 10, 2026Vehicle 1216
07 —Maintenance

Maintenance basics

General guidance, not the OEM schedule. Check your owner’s manual.
General guidance
ItemMilesTimeNote
Engine oil & filter5,000–10,000 mi6–12 monthsFollow the oil-life monitor if fitted
Tire rotation5,000–7,500 miEvery oil changeCheck pressure monthly
Engine air filter15,000–30,000 mi1–2 yearsSooner in dusty areas
Cabin air filter15,000–25,000 mi1–2 years
Brake fluid—2–3 yearsAbsorbs moisture over time
Coolant60,000–100,000 mi5–10 yearsLong-life coolants last longer
Spark plugs60,000–100,000 mi—Iridium/platinum plugs at the long end
12V battery—3–5 yearsHeat shortens battery life
  • Engine oil & filter5,000–10,000 mi
    6–12 months
  • Tire rotation5,000–7,500 mi
    Every oil change
  • Engine air filter15,000–30,000 mi
    1–2 years
  • Cabin air filter15,000–25,000 mi
    1–2 years
  • Brake fluid—
    2–3 years
  • Coolant60,000–100,000 mi
    5–10 years
  • Spark plugs60,000–100,000 mi
    —
  • 12V battery—
    3–5 years
Typical intervals for modern cars. Severe service (towing, short trips, extreme heat or cold) shortens them.
09 —FAQ

2004 Mountaineer questions

How many recalls does the 2004 Mercury Mountaineer have?

1 safety recall as of Nov 10, 2026, according to NHTSA. Recall repairs are free at a dealer. Check your VIN to see whether your car is included and whether the repair was done.

What are the most common 2004 Mercury Mountaineer problems?

Owners filed 210 complaints with NHTSA. The most-cited components are structure (79), power train (64), vehicle speed control (21). Complaints are unverified owner reports and aren't adjusted for how many cars were sold.

What MPG does the 2004 Mercury Mountaineer get?

The EPA rates the 2004 Mercury Mountaineer at 15–16 mpg combined, depending on engine and drivetrain (6 versions rated).

Data from NHTSA & EPA · synced Nov 10, 2026