Research · Midsize Cars

2004 Toyota PriusRecalls, problems, MPG & safety

NHTSA lists 6 safety recalls and 610 owner complaints for the 2004 Toyota Prius. Most complaints involve exterior lighting (184) and electrical system (177). The EPA rates it 46 mpg combined.

Combined MPG
46mpg
EPA · 1 version
NHTSA overall
—
Not rated by NCAP
Safety recalls
6campaigns
Latest Nov 2012
Owner complaints
610
Top: exterior lighting
Fuel cost / yr
$1,400est.
EPA estimate, best version
01 —Recalls

Safety recalls

6 NHTSA campaigns · applies to some vehicles, check your VIN

Steering

Free remedy

Toyota is recalling certain model year 2004-2009 Prius vehicles manufactured August 5, 2003, through March 30, 2009. The affected vehicles have a steering intermediate extension shaft assembly built with metal splines that complete the connection from the steering wheel to the steering gear. These splines may have been manufactured with an insufficient hardness.

SteeringReported Nov 14, 2012NHTSA 12V537000

Engine and engine cooling

Free remedy

Toyota is recalling certain model year 2004-2009 Prius vehicles manufactured August 6, 2003, through March 30, 2009 and FCHV-adv vehicles manufactured December 12, 2008, through September 13, 2011. During manufacturing, a scratch may have occurred inside of the electrically driven water pump at the coil wire. The coil wire may corrode at the scratched portion.

Engine and engine coolingReported Nov 14, 2012NHTSA 12V536000

Vehicle speed control: accelerator pedal

Free remedy

TOYOTA IS RECALLING CERTAIN MODEL YEAR 2004-2010 PASSENGER VEHICLES. THE ACCELERATOR PEDAL CAN GET STUCK IN THE WIDE OPEN POSITION DUE TO ITS BEING TRAPPED BY AN UNSECURED OR INCOMPATIBLE DRIVER'S FLOOR MAT.

Vehicle speed controlReported Oct 5, 2009NHTSA 09V388000
Data from NHTSA Recalls API · synced Nov 4, 2026 · All recall detailsNHTSA vehicle page
02 —Complaints

Owner complaints by component

610 complaints filed with NHTSA · Dec 2003 – Sep 2025
  1. Exterior lighting184
  2. Electrical system177
  3. Engine and engine cooling89
  4. Vehicle speed control52
  5. Service brakes, hydraulic39
  6. Power train34
  7. Service brakes21
  8. Air bags18
  9. Equipment13

Complaints are unverified owner reports to NHTSA and are not normalized for sales volume. One complaint can cite several components.

By model year

Complaints for each Prius model year we’ve synced.

View as table
Model yearNHTSA complaints
2001170
2002193
2003111
2004610
20051,051
20061,440
20072,004
20081,497
2009502
20102,823
2011523
2012688
2013414
2014241
2015166
2016181
201791
201838
201930
202014
20216
202224
202321
202427
202516
Crashes reported
38
Fires reported
2
Injuries reported
29
Deaths reported
0
Data from NHTSA Complaints API · synced Nov 4, 2026 · Full problem breakdownNHTSA vehicle page
03 —Common problems

What owners report most

Verbatim excerpts from NHTSA complaints, by component

Exterior lighting

184 reports
“ALL THE INSTRUMENT CLUSTER LIGHTS CONTINUE TO GO OUT ON MY 04 PRIUS. I DON'T KNOW HOW MUCH FUEL I HAVE THIS COULD BE A SAFETY ISSUE. I DON'T KNOW HOW FAST I'M GOING THIS COULD DEFINITELY BE A SAFETY ISSUE. AND ZERO WARNING LIGHTS COME ON THIS IS DEFINITELY A SAFETY ISSUE. BY LOOKING ON THE INTERNET I CAN TELL THOUSANDS OF PRIUSES HAVE THIS EXACT SAME ISSUE WITH THE INSTRUMENT PANEL CLUSTER GOING OUT. THIS SHOULD DEFINITELY BE A RECALL.”
Owner complaint to NHTSAFiled Nov 8, 2020Electrical system, Exterior lighting, Unknown or otherODI 11373705

Electrical system

177 reports4 crashes2 fires
“The odometer on my 2004 Prius stops at 299,999. This is a known problem in the 04-05 models that was corrected in 2006. Leaves me unable to track miles for maintenance and other uses. This also has the problem with the entire digital dash going dark which means no speedometer or gas gauge. Making the vehicle almost unable to be driven safely at this point. I have reached out to Toyota and they verify that it was an issue with this year range but because I have owned it too long they don't do anything about it”
Owner complaint to NHTSAFiled Jul 21, 2025Electrical systemODI 11674939

Engine and engine cooling

89 reports1 crash
“I WAS DRIVING ON THE FREEWAY AT ABOUT 63 MILES PER HOUR, I HAD BEEN DRIVING FOR ABOUT 20 MINUTES WHEN MY ENGINE CUT OUT, ALL THE LIGHTS ON MY DASH TURNED ON INCLUDING THE CHECK ENGINE AND RED TRIANGLE WARNING LIGHT. I DRIFTED TO THE SHOULDER AND POWERED THE CAR OFF. I TRIED TO START IT 2 MORE TIMES, BOTH TIMES THE ENGINE DID NOT START AND THE RED TRIANGLE AND THE CHECK ENGINE LIGHTS CAME ON AGAIN. I WAITED LONGER AND TRIED TO POWER UP THE ENGINE AGAIN, IT STARTED WITH THE CHECK ENGINE LIGHT ON. I TOOK IT TO THE DEALERSHIP 3 DAYS LATER (THEY COULD NOT SEE ME SOONER), RAN THE CODES AND IT ONLY CAME UP WITH THE CODE POAOF, WHICH MEANS THAT THE ENGINE DID NOT START. THEY HAD NO EXPLANATION OF WHAT HAPPENED AND DID NOT SEEM TO SHARE MY CONCERN THAT THIS COULD HAPPEN AGAIN. THE DID RECALL WORK FOR ME AND SENT ME HOME. *TR”
Owner complaint to NHTSAFiled Mar 9, 2011Engine and engine coolingODI 10389615
Data from NHTSA Complaints API (owner reports, unverified) · synced Nov 4, 2026
04 —Key specs

Engines, transmissions & drive

1 version rated by the EPA
EPA class
Midsize Cars
Engines
1.5L 4-cyl hybrid
Transmissions
Automatic (variable gear ratios)
Drive
Front-Wheel Drive
Fuel
Regular Gasoline

Towing, payload and dimensions aren’t in the EPA or NHTSA data, so we don’t list them.

Data from EPA fueleconomy.gov · synced Nov 4, 2026EPA listing
05 —Fuel economy

EPA fuel economy by version

City / highway / combined, annual fuel cost and CO₂
EPA
VersionCityHwyComb.Fuel / yrCO₂ g/mi
Prius
Auto (variable gear ratios), 4 cyl, 1.5 L · Front-Wheel Drive
484546$1,400193
  • Prius
    Auto (variable gear ratios), 4 cyl, 1.5 L
    48 city · 45 hwy · $1,400/yr
    46
    mpg comb.
Data from EPA fueleconomy.gov · synced Nov 4, 2026 · Fuel cost is EPA’s annual estimate (15,000 mi, 55% city)
06 —Safety

NHTSA 5-Star Safety Ratings

1 tested variant
NHTSA has not published 5-Star Safety Ratings for the 2004 Toyota Prius as of Nov 4, 2026.
Data from NHTSA NCAP Safety Ratings API · synced Nov 4, 2026Vehicle 1294
07 —Maintenance

Maintenance basics

General guidance, not the OEM schedule. Check your owner’s manual.
General guidance
ItemMilesTimeNote
Engine oil & filter5,000–10,000 mi6–12 monthsFollow the oil-life monitor if fitted
Tire rotation5,000–7,500 miEvery oil changeCheck pressure monthly
Engine air filter15,000–30,000 mi1–2 yearsSooner in dusty areas
Cabin air filter15,000–25,000 mi1–2 years
Brake fluid—2–3 yearsAbsorbs moisture over time
Coolant60,000–100,000 mi5–10 yearsLong-life coolants last longer
Spark plugs60,000–100,000 mi—Iridium/platinum plugs at the long end
12V battery—3–5 yearsHeat shortens battery life
  • Engine oil & filter5,000–10,000 mi
    6–12 months
  • Tire rotation5,000–7,500 mi
    Every oil change
  • Engine air filter15,000–30,000 mi
    1–2 years
  • Cabin air filter15,000–25,000 mi
    1–2 years
  • Brake fluid—
    2–3 years
  • Coolant60,000–100,000 mi
    5–10 years
  • Spark plugs60,000–100,000 mi
    —
  • 12V battery—
    3–5 years
Typical intervals for modern cars. Severe service (towing, short trips, extreme heat or cold) shortens them.
09 —FAQ

2004 Prius questions

How many recalls does the 2004 Toyota Prius have?

6 safety recalls as of Nov 4, 2026, according to NHTSA. Recall repairs are free at a dealer. Check your VIN to see whether your car is included and whether the repair was done.

What are the most common 2004 Toyota Prius problems?

Owners filed 610 complaints with NHTSA. The most-cited components are exterior lighting (184), electrical system (177), engine and engine cooling (89). Complaints are unverified owner reports and aren't adjusted for how many cars were sold.

What MPG does the 2004 Toyota Prius get?

The EPA rates the 2004 Toyota Prius at 46 mpg combined, depending on engine and drivetrain (1 version rated).

Data from NHTSA & EPA · synced Nov 4, 2026