Problems · NHTSA complaints
2002 Volkswagen Passat problems
Owners filed 650 complaints about the 2002 Volkswagen Passat with NHTSA between Sep 2001 and Jan 2026. The most-cited component is electrical system (221).
Complaints
650
Filed with NHTSA
Crashes
13
Reported by owners
Fires
46
Reported by owners
Injuries
19
People reported injured
Deaths
2
Reported to NHTSA
Complaints by component
One complaint can cite several components
- Electrical system221
- Engine and engine cooling137
- Fuel system, gasoline55
- Service brakes, hydraulic47
- Exterior lighting32
- Structure31
- Power train28
- Visibility27
- Equipment25
- Service brakes18
- Fuel/propulsion system16
- Suspension16
- Vehicle speed control16
- Engine15
Complaints are unverified owner reports to NHTSA and are not normalized for sales volume. One complaint can cite several components.
Data from NHTSA Complaints API · synced Nov 10, 2026NHTSA vehicle page
When complaints were filed
Does it get worse with age? Complaints per calendar year filed
3
67
195
37
42
56
45
41
32
40
21
14
9
16
8
8
9
3
2
0
0
0
1
0
0
1
View as table
| Model year | Complaints filed per calendar year |
|---|---|
| 2001 | 3 |
| 2002 | 67 |
| 2003 | 195 |
| 2004 | 37 |
| 2005 | 42 |
| 2006 | 56 |
| 2007 | 45 |
| 2008 | 41 |
| 2009 | 32 |
| 2010 | 40 |
| 2011 | 21 |
| 2012 | 14 |
| 2013 | 9 |
| 2014 | 16 |
| 2015 | 8 |
| 2016 | 8 |
| 2017 | 9 |
| 2018 | 3 |
| 2019 | 2 |
| 2020 | 0 |
| 2021 | 0 |
| 2022 | 0 |
| 2023 | 1 |
| 2024 | 0 |
| 2025 | 0 |
| 2026 | 1 |
Mileage at failure isn’t a structured field in NHTSA complaint data, so we don’t chart it. Some owners mention it in their reports below.
Top problems in owners’ words
Verbatim from NHTSA complaints, newest first
Electrical system
221 reports2 crashes17 fires
“WHILE DRIVING AT 75MPH OR IN CITY TRAFFIC I GET AN ALARM WARNING THAT MY DRIVER'S DOOR IS OPEN. TO SHUT THE LOUD WARNING OFF, I MUST OPEN AND CLOSE THE DOOR WHILE GOING 75MPH OR IN TRAFFIC. EITHER I OPEN THE DOOR WHILE DRIVING OR PULL OVER ON THE SIDE OF THE HIGHWAY WITH TRAFFIC, I FIND THIS VERY DANGEROUS!!! THIS HAPPENS DAILY THIS IS MY SECOND VW PASSAT THAT THE DOOR LATCH HAS FAILED AND WAS TOLD THIS A COMMON PROBLEM WITH VOLKSWAGENS THIS SHOULD BE A RECALL BECAUSE OF THE DANGERS OF HAVING TO OPEN THE DOOR TO RESET THE LATCH ELECTRICAL SWITCHES THAT ARE DEFECTIVE!!!”
Engine and engine cooling
137 reports2 crashes18 fires1 related recall
“DECEMBER 30, 2011, THE ENGINE EMISSIONS LIGHT CAME ON. IN ADDITION, THE BRAKES WERE SLOW TO RESPOND, ESPECIALLY IN QUICK RESPONSE SITUATIONS, I.E. TRAFFIC LIGHT. I TOOK THE CAR TO PEP BOYS FOR A DIAGNOSTIC ON BRAKES/EMISSION. THEY SAID THERE WERE NO PROBLEMS. COST $100. FEBRUARY 10, 2012, THE ENGINE EMISSION LIGHT CAME ON AND THE BRAKES WERE SLOW TO RESPOND ESPECIALLY IN QUICK RESPONSE SITUATIONS, I.E. TRAFFIC LIGHT. I TOOK THE CAR TO A VW DEALER/REPAIR SHOP. THEY REPLACED THE FRONT BRAKE ROTORS AND PADS AND CHANGED THE BRAKE FLUID. I STILL EXPERIENCED THE BRAKE PROBLEM DURING COLD WEATHER (BELOW 15 DEGREES AND WIND CHILL). VW SUGGESTED BRINGING THE CAR IN WHEN THE TEMPERATURE WAS THE SAME AS THE TEMPERATURE THAT I EXPERIENCED THE BRAKE PROBLEM. UNFORTUNATELY IT WAS MARCH AND THERE WERE NO FURTHER COLD DAYS. I BEGAN TO THINK THE CAR WAS A WARM WEATHER VEHICLE. COST $776. DECEMBER 14, 2012, THE VW DEALER/REPAIR SHOP REPLACED THE REAR BRAKE ROTORS AND PADS. COST $377. DECEMBER 26, 2013, THE ENGINE EMISSION LIGHT CAME ON AND THE BRAKES WERE SLOW TO RESPOND, ESPECIALLY IN QUICK RESPONSE SITUATIONS, I.E. TRAFFIC LIGHT. I TOOK THE CAR TO A VW DEALER/REPAIR SHOP. THEY…”
Fuel system, gasoline
55 reports3 fires2 related recalls
“TL* THE CONTACT OWNS A 2002 VOLKSWAGEN PASSAT THE CONTACT STATED THAT THE VEHICLE LEAKED FUEL WITHOUT WARNING. THE VEHICLE WAS SERVICED PER NHTSA CAMPAIGN NUMBER: 08V156000 (FUEL SYSTEM), BUT THE REMEDY FAILED TO REPAIR THE VEHICLE. THE CONTACT STATED THAT THE VENTILATION VALVE WAS FRACTURED AND CAUSED FUEL TO LEAK. ALSO, THE TANK ONLY LEAKED WHEN IT WAS MORE THAN HALF FULL. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS APPROXIMATELY 110,000. UPDATED 01/25/17*LJ *TR”
Service brakes, hydraulic
47 reports1 crash1 fire
“IN AUGUST OF 2013, WHILE BACKING OUT OF A DRIVEWAY, I EXPERIENCED A TOTAL LOSS OF BRAKING. AFTER EXAMINING THE CAR, I DISCOVERED THAT THE PLENUM THAT HOLDS THE BATTERY AND BRAKE BOOSTER WAS NEARLY FILLED WITH RAIN WATER. IT WAS NECESSARY FOR ME TO REMOVE ONE OF THE DUCK-BILLED DRAIN PLUGS IN THE PLENUM AS ALL WERE CLOGGED WITH DEBRIS, PREVENTING WATER FROM DRAINING OUT. THE FLOODED PLENUM APPEARS TO HAVE RESULTED IN WATER BEING DRAWN THROUGH THE VACUUM LINES WHEN ATTEMPTING TO BRAKE. THIS, IN TURN, CAUSED A SIGNIFICANT AMOUNT OF WATER TO BE DRAWN INTO THE CRANKCASE. WATER WAS ALSO DRAWN INTO THE CYLINDERS RESULTING IN MISFIRING. AFTER REMOVING AT LEAST ONE DRAIN PLUG IN THE PLENUM FOR PROPER DRAINAGE, AND DOUBLE FLUSHING THE CONTAMINATED OIL IN THE CRANKCASE, I EXPERIENCED NO FURTHER BRAKING PROBLEMS UNTIL FREEZING WEATHER IN NOVEMBER 2013. IN NOVEMBER, WHILE BRAKING NEAR THE BOTTOM OF A HILL, I AGAIN EXPERIENCED A HARD PEDAL WITH NO DEPRESSION AND ALMOST NO BRAKING ABILITY, RESULTING IN THE CAR GOING INTO THE INTERSECTION BEFORE FULLY STOPPING. THE CAR WAS TOWED TO THE VOLKSWAGEN DEALERSHIP FOR REPAIR. TWO WEEKS LATER, THERE WAS AGAIN THE SYMPTOM OF A HARD…”
Exterior lighting
32 reports1 crash1 fire
“HEADLIGHT PIGTAILS HAVE MELTED ,FUEL PUMP HAS GONE ,AND THE PLASTIC RESERVOIR PEICE FROM MY COOLANT PUMP HAS MELTED OFF DRIVER SIDE WIPER ARM BAR HAS MALFUNCTIONED”
Structure
31 reports1 crash
“WHEN IT RAINS THE CAR GETS FLOODED CAUSING THE WHOLE WIRING SYSTEM THROUGH THE CAR TO GET DAMAGE. THE CAR WILL SUDDENLY LOSE POWER AND DIE AS YOUR DRIVING. SEEMS TO HAPPEN. WHEN ON HIGHWAY MOST. THE CAR WILL NOT START OR CRANK. I'VE HAD TO VACUUM THE FLOOR BOARDS AND TRUNK, SEARCH FOR DAMAGED WIRES, CHANGE RELAYS AS WELL AS CAMSHAFT POSITION SENSOR, AND FUEL PUMP.AS WELL AS SENSORS. TRYING TO GET IT RUNNING AGAIN. ALSO THE TRANSMISSION JERKS VERY HARD WHEN TRYING TO GO INTO REVERSE AND MOST OF THE TIME IN SLIPS OUT OF GEAR WITHIN1OR 2 SECONDS.”
Data from NHTSA Complaints API (owner reports, unverified) · synced Nov 10, 2026
Complaints are unverified owner reports to NHTSA and are not normalized for sales volume. One complaint can cite several components.