Research · 18 model years

Volvo XC90Every model year, 2003–2021

Across the 18 model years we’ve synced, NHTSA lists 67 recall campaigns and 1,380 owner complaints for the Volvo XC90. The 2004 model year has the most complaints (462).

01 —Model years
02 —Complaints by year

NHTSA complaints per model year

Newer years have had less time on the road
View as table
Model yearNHTSA complaints
200396
2004462
2005223
200653
200738
200829
20097
201012
201119
20123
201311
20144
2016197
201781
201852
201942
202034
202117

Complaints are unverified owner reports to NHTSA and are not normalized for sales volume. One complaint can cite several components.

Data from NHTSA Complaints API · synced Oct 28, 2026
03 —Recent recalls

Latest recalls for the 2021 XC90

6 campaigns

Electrical system: software

Free remedy

Volvo Car USA, LLC (Volvo Car) is recalling certain 2020-2021 S90, 2020-2022 S60, V60, XC60, XC90, and 2022 V90 plug-in hybrid vehicles. The high-voltage battery may experience a short circuit within the battery module when the battery is fully charged and the vehicle is parked.

Electrical systemReported Mar 24, 2025NHTSA 25V179000

Seat belts: critical fasteners

Free remedy

Volvo Car USA, LLC (Volvo Car) is recalling certain 2015-2024 XC90 vehicles. The second-row seat belt buckle and lower belt anchor bolts may not be tightened properly.

Seat beltsReported Dec 7, 2023NHTSA 23V827000

Steering

Free remedy

Volvo Car USA, LLC (Volvo Car) is recalling certain 2019-2022 V60CC, XC60, and XC90 vehicles. During steering gear assembly, double screws may have been assembled on top of each other, which can cause a screw to fall into the gearbox housing.

SteeringReported Jan 5, 2023NHTSA 23V001000
Data from NHTSA Recalls API · synced Oct 28, 2026