Seat belts: critical fasteners
Volvo Car USA, LLC (Volvo Car) is recalling certain 2015-2024 XC90 vehicles. The second-row seat belt buckle and lower belt anchor bolts may not be tightened properly.
NHTSA lists 6 safety recalls and 42 owner complaints for the 2019 Volvo XC90. Most complaints involve electrical system (11) and engine (10). The EPA rates it 22–25 mpg combined, and NHTSA gives it 5 stars overall.
Volvo Car USA, LLC (Volvo Car) is recalling certain 2015-2024 XC90 vehicles. The second-row seat belt buckle and lower belt anchor bolts may not be tightened properly.
Volvo Car USA, LLC (Volvo Car) is recalling certain 2019-2022 V60CC, XC60, and XC90 vehicles. During steering gear assembly, double screws may have been assembled on top of each other, which can cause a screw to fall into the gearbox housing.
Volvo Car USA, LLC (Volvo Car) is recalling certain 2019-2020 V90, XC60, S60, V60, V60CC, S90, V90CC, S90L, and XC90 vehicles. The low-pressure fuel pump can blow a fuse and fail.
Complaints are unverified owner reports to NHTSA and are not normalized for sales volume. One complaint can cite several components.
Complaints for each XC90 model year we’ve synced.
| Model year | NHTSA complaints |
|---|---|
| 2003 | 96 |
| 2004 | 462 |
| 2005 | 223 |
| 2006 | 53 |
| 2007 | 38 |
| 2008 | 29 |
| 2009 | 7 |
| 2010 | 12 |
| 2011 | 19 |
| 2012 | 3 |
| 2013 | 11 |
| 2014 | 4 |
| 2016 | 197 |
| 2017 | 81 |
| 2018 | 52 |
| 2019 | 42 |
| 2020 | 34 |
| 2021 | 16 |
“The suspension module failed due to water accumulation on floorboards. Suspect other electronics may be at risk. Water ingress cause by a combination of what dealer said was a worn out sunroof gasket and two of four drains that became plugged. Further examination from dealer found the plugged drains were crimped from when the vehicle was manufactured. The dealer blamed the excessive water ingress was further allowed by a failed sunroof seal. The vehicle has always been serviced by the dealer and problem areas like that were either not inspected or not reported. The seal appears as good as the day we purchased vehicle from dealer. It seems it needs a more expert eye to detect how it fails. The result was standing water in the floor boards and body cavities, which then caused the suspension module to fail. The entire interior had to be disassembled to verify there was no further electrical damage. The dashboard and other interior pieces needed to be removed to replace or correct the drains. This appears to be a common problem with this model although no service advisories seem to have been issued. Total estimated damage is about $5200. Vehicle has only 60K miles.…”
“Coming from a cold start in hybrid or pure mode the ERAD disengages causing the vehicle to slow down, hesitate and buck until the gas engine can engage to recover acceleration.”
“The contact owns a 2019 Volvo XC90. The contact stated that while driving at various speeds and or while the vehicle was parked, the A/C unit became inoperable, and the defogger failed to clear the front windshield. The contact stated that the A/C was shifted to the MAX setting to operate as needed to defrost the windshield with an abnormal odor blowing through the vents. The vehicle was taken a dealer where it was diagnosed and determined that the front evaporator core needed to be replaced. The vehicle was repaired. The manufacturer was notified of the failure. The failure mileage was approximately 114,000.”
Towing, payload and dimensions aren’t in the EPA or NHTSA data, so we don’t list them.
| Version | City | Hwy | Comb. | Fuel / yr | CO₂ g/mi |
|---|---|---|---|---|---|
| XC90 AWD PHEV Auto (S8), 4 cyl, 2.0 L, Turbo, Sup Charg · All-Wheel Drive | 24 | 27 | 25 | $3,100 | 216 |
| XC90 FWD Auto (S8), 4 cyl, 2.0 L, Turbo · Front-Wheel Drive | 21 | 29 | 24 | $3,200 | 365 |
| XC90 AWD Auto (S8), 4 cyl, 2.0 L, Turbo · All-Wheel Drive | 20 | 27 | 23 | $3,350 | 391 |
| XC90 AWD Auto (S8), 4 cyl, 2.0 L, Turbo, Sup Charg · All-Wheel Drive | 19 | 26 | 22 | $3,500 | 402 |
| Item | Miles | Time | Note |
|---|---|---|---|
| Engine oil & filter | 5,000–10,000 mi | 6–12 months | Follow the oil-life monitor if fitted |
| Tire rotation | 5,000–7,500 mi | Every oil change | Check pressure monthly |
| Engine air filter | 15,000–30,000 mi | 1–2 years | Sooner in dusty areas |
| Cabin air filter | 15,000–25,000 mi | 1–2 years | |
| Brake fluid | — | 2–3 years | Absorbs moisture over time |
| Coolant | 60,000–100,000 mi | 5–10 years | Long-life coolants last longer |
| Spark plugs | 60,000–100,000 mi | — | Iridium/platinum plugs at the long end |
| 12V battery | — | 3–5 years | Heat shortens battery life |
6 safety recalls as of Nov 11, 2026, according to NHTSA. Recall repairs are free at a dealer. Check your VIN to see whether your car is included and whether the repair was done.
Owners filed 42 complaints with NHTSA. The most-cited components are electrical system (11), engine (10), visibility (5). Complaints are unverified owner reports and aren't adjusted for how many cars were sold.
The EPA rates the 2019 Volvo XC90 at 22–25 mpg combined, depending on engine and drivetrain (4 versions rated).
NHTSA's New Car Assessment Program gives the 2019 Volvo XC90 5 out of 5 stars overall.