Research · Sport Utility Vehicle - 2WD · 2 NHTSA variants

2004 Chrysler PT CruiserRecalls, problems, MPG & safety

NHTSA lists 3 safety recalls and 217 owner complaints for the 2004 Chrysler PT Cruiser. Most complaints involve electrical system (44) and suspension (36). The EPA rates it 19–22 mpg combined.

Combined MPG
19–22mpg
EPA · 4 versions
NHTSA overall
—
Not rated by NCAP
Safety recalls
3campaigns
Latest Apr 2009
Owner complaints
217
Top: electrical system
Fuel cost / yr
$2,900est.
EPA estimate, best version
01 —Recalls

Safety recalls

3 NHTSA campaigns · applies to some vehicles, check your VIN

Exterior lighting

Free remedy

SABERSPORT IS RECALLING 16,270 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.

Exterior lightingReported Apr 7, 2009NHTSA 09E012000

Suspension

Free remedy

FEDERAL MOGUL IS RECALLING 6,903 AFTERMARKET BALL JOINT ASSEMBLIES SHIPPED BETWEEN NOVEMBER 9, 2007 AND MARCH 26, 2008, WHICH MAY HAVE BEEN PACKAGED WITH INCORRECT NUTS. THE PART NUMBERS PACKAGED WITH INCORRECT NUTS ARE: K7147, K7329, K8683, AND 104353. THESE PARTS WERE MADE FOR USE ON THE VARIOUS VEHICLES LISTED ABOVE.

SuspensionReported Apr 14, 2008NHTSA 08E033000

Steering: hose, piping, and connections

Free remedy

ON CERTAIN PASSENGER VEHICLES EQUIPPED WITH 2.4L NON-TURBOCHARGED ENGINES AND AUTOMATIC TRANSAXLES, THE POWER STEERING PRESSURE HOSE MAY CONTACT THE AUTOMATIC TRANSAXLE DIFFERENTIAL COVER, POTENTIALLY DAMAGING THE HOSE.

SteeringReported Jun 3, 2004NHTSA 04V268000
Data from NHTSA Recalls API · synced Oct 30, 2026 · All recall detailsNHTSA vehicle page
02 —Complaints

Owner complaints by component

217 complaints filed with NHTSA · Mar 2004 – May 2026
  1. Electrical system44
  2. Suspension36
  3. Steering24
  4. Exterior lighting23
  5. Engine and engine cooling23
  6. Power train21
  7. Engine14
  8. Air bags12
  9. Wheels11

Complaints are unverified owner reports to NHTSA and are not normalized for sales volume. One complaint can cite several components.

By model year

Complaints for each PT Cruiser model year we’ve synced.

View as table
Model yearNHTSA complaints
2001626
2002523
2003258
2004217
2005256
2006373
2007150
2008115
200997
201022
Crashes reported
16
Fires reported
15
Injuries reported
18
Deaths reported
3
Data from NHTSA Complaints API · synced Oct 30, 2026 · Full problem breakdownNHTSA vehicle page
03 —Common problems

What owners report most

Verbatim excerpts from NHTSA complaints, by component

Electrical system

44 reports2 crashes10 fires
“IT STARTED WITH THE DASHBOARD LIGHTS AND THE MIDDLE STICK LIGHTS (P,D,R,N++) I CAN'T SEE AT NIGHT WHAT SPEED I'M GOING OR MY LEVELS OR ANYTHING BC THE LIGHTS QUIT WORKING, I HAD THE BATTERY REPLACED I'VE HAD THE BATTERY CHANGED TWICE, I'VE HAD THE THERMOSTAT CHANGED TWICE BUT IT STILL OVER HEATS NOT TOO LONG AGO WITH BOTH OF MY TODDLERS IN THE CAR ON A 3 LANE HIGHWAY LOCKED UP ON ME COULDN'T USE THE STEERING WHEEL OR BRAKES HAD TO PULL THE EMERGENCY BREAK IT'S JUST BEEN REPETITIVE I BOUGHT THE CAR FROM MY SISTER WHO'S GRANDMOTHER GOT TIRED OF PUTTING MONEY INTO IT IT STUTTERS SOMETIMES LIKE IT'S SLOW TO SHIFT INTO GEAR TO ACCELERATE IT CAN HAPPEN ANYWHERE. IT WAS MY FIRST CAR IT'S NEVER BEEN WRECKED, I NEVER THOUGHT TO CHECK FOR ANY RECALLS, I BOUGHT IT IN JULY OF 17. IT'S ONLY HAD A TOTAL OF 2 OWNERS. IT USED TO SHAKE REAL BAD I COULDN'T GO OVER 55MILES AN HOUR BUT EVEN 55 WAS IFFY. THE SCARIEST THING FOR ME WAS IT LOCKING UP ON A HIGHWAY WITH AN INTERSECTING LANE I HAD JUST HAD EVERYTHING REPLACED FOR A SECOND TIME BEFORE IT STARTED SMOKING AND LOCKED UP AND COMPLETELY SHUT DOWN MY KIDS 3 & 1 WERE IN THE BACK ALL I COULD THINK TO DO WAS PULL MY EMERGENCY…”
Owner complaint to NHTSAFiled Mar 10, 2020Electrical system, Vehicle speed control, EngineFire reportedODI 11317422

Suspension

36 reports1 crash
“WHILE DRIVING, SOMETIMES WHEN DRIVING, THE CAR WILL JERK TO THE LEFT OR THE RIGHT WITHOUT PROBACATION. VECHILE ACCELERATES WITHOUT FOOT BEING ON THE PEDAL. ONE TIME I WAS AT A STOP LIGHT. MY FOOT WAS ON THE BRAKE, BUT THE CAR LURCHED FORWARD AND THE ENGINE STARTING REVING. I HAD TO USE BOTH FEET WITH EXTREME FORCE TO SLOW THE CAR DOWN. FINALLY, I JUST THREW THE CAR INTO PARK; ONCE IN PARK, THE CAR KEPT REVING. THE PEDAL WAS NOT PRESSED.THIS HAS HAPPENED ON THREE OCCASIONS. THIS MAKES FOR UNSAFE DRIVING, AND ONLY DUE TO MY GOOD DRIVING SKILLS DID I AVOID AN ACCIDENT. THIS HAS BEEN OCCURING FOR THE PAST THREE MONTHS.”
Owner complaint to NHTSAFiled Aug 2, 2017Suspension, Vehicle speed control, EngineODI 11012275

Steering

24 reports3 crashes
“TL* THE CONTACT OWNS A 2004 CHRYSLER PT CRUISER. WHILE DRIVING APPROXIMATELY 35 MPH, THE STEERING WHEEL BECAME DIFFICULT TO CONTROL. THE CONTACT PARKED THE VEHICLE AND ADDED STEERING WHEEL FLUID TO THE VEHICLE. THE NEXT MORNING, THE CONTACT NOTICED FLUID UNDERNEATH THE VEHICLE. THE CONTACT INFORMED THE MANUFACTURER WHO VERIFIED THAT THE VEHICLE WAS NOT INCLUDED IN NHTSA CAMPAIGN NUMBER: 04V268000 (STEERING) AND WAS UNABLE TO PROVIDE A FREE REPAIR. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 102,618.”
Owner complaint to NHTSAFiled Jan 25, 2016SteeringODI 10822091
Data from NHTSA Complaints API (owner reports, unverified) · synced Oct 30, 2026
04 —Key specs

Engines, transmissions & drive

4 versions rated by the EPA
EPA class
Sport Utility Vehicle - 2WD
Engines
2.4L 4-cyl · 2.4L 4-cyl turbo
Transmissions
Manual 5-spd · Automatic 4-spd
Drive
Front-Wheel Drive
Fuel
Regular Gasoline · Premium Gasoline

Towing, payload and dimensions aren’t in the EPA or NHTSA data, so we don’t list them.

Data from EPA fueleconomy.gov · synced Oct 30, 2026EPA listing
05 —Fuel economy

EPA fuel economy by version

City / highway / combined, annual fuel cost and CO₂
EPA
VersionCityHwyComb.Fuel / yrCO₂ g/mi
PT Cruiser
Man 5-spd, 4 cyl, 2.4 L · Front-Wheel Drive
192622$2,900404
PT Cruiser
Auto 4-spd, 4 cyl, 2.4 L · Front-Wheel Drive
192421$3,050423
PT Cruiser
Man 5-spd, 4 cyl, 2.4 L, Turbo · Front-Wheel Drive
192521$3,800423
PT Cruiser
Auto 4-spd, 4 cyl, 2.4 L, Turbo · Front-Wheel Drive
172419$4,200468
  • PT Cruiser
    Man 5-spd, 4 cyl, 2.4 L
    19 city · 26 hwy · $2,900/yr
    22
    mpg comb.
  • PT Cruiser
    Auto 4-spd, 4 cyl, 2.4 L
    19 city · 24 hwy · $3,050/yr
    21
    mpg comb.
  • PT Cruiser
    Man 5-spd, 4 cyl, 2.4 L, Turbo
    19 city · 25 hwy · $3,800/yr
    21
    mpg comb.
  • PT Cruiser
    Auto 4-spd, 4 cyl, 2.4 L, Turbo
    17 city · 24 hwy · $4,200/yr
    19
    mpg comb.
Data from EPA fueleconomy.gov · synced Oct 30, 2026 · Fuel cost is EPA’s annual estimate (15,000 mi, 55% city)
06 —Safety

NHTSA 5-Star Safety Ratings

1 tested variant
NHTSA has not published 5-Star Safety Ratings for the 2004 Chrysler PT Cruiser as of Oct 30, 2026.
Data from NHTSA NCAP Safety Ratings API · synced Oct 30, 2026Vehicle 1082
07 —Maintenance

Maintenance basics

General guidance, not the OEM schedule. Check your owner’s manual.
General guidance
ItemMilesTimeNote
Engine oil & filter5,000–10,000 mi6–12 monthsFollow the oil-life monitor if fitted
Tire rotation5,000–7,500 miEvery oil changeCheck pressure monthly
Engine air filter15,000–30,000 mi1–2 yearsSooner in dusty areas
Cabin air filter15,000–25,000 mi1–2 years
Brake fluid—2–3 yearsAbsorbs moisture over time
Coolant60,000–100,000 mi5–10 yearsLong-life coolants last longer
Spark plugs60,000–100,000 mi—Iridium/platinum plugs at the long end
12V battery—3–5 yearsHeat shortens battery life
  • Engine oil & filter5,000–10,000 mi
    6–12 months
  • Tire rotation5,000–7,500 mi
    Every oil change
  • Engine air filter15,000–30,000 mi
    1–2 years
  • Cabin air filter15,000–25,000 mi
    1–2 years
  • Brake fluid—
    2–3 years
  • Coolant60,000–100,000 mi
    5–10 years
  • Spark plugs60,000–100,000 mi
    —
  • 12V battery—
    3–5 years
Typical intervals for modern cars. Severe service (towing, short trips, extreme heat or cold) shortens them.
09 —FAQ

2004 PT Cruiser questions

How many recalls does the 2004 Chrysler PT Cruiser have?

3 safety recalls as of Oct 30, 2026, according to NHTSA. Recall repairs are free at a dealer. Check your VIN to see whether your car is included and whether the repair was done.

What are the most common 2004 Chrysler PT Cruiser problems?

Owners filed 217 complaints with NHTSA. The most-cited components are electrical system (44), suspension (36), steering (24). Complaints are unverified owner reports and aren't adjusted for how many cars were sold.

What MPG does the 2004 Chrysler PT Cruiser get?

The EPA rates the 2004 Chrysler PT Cruiser at 19–22 mpg combined, depending on engine and drivetrain (4 versions rated).

Data from NHTSA & EPA · synced Oct 30, 2026