Research · Sport Utility Vehicle - 2WD

2012 Ford ExpeditionRecalls, problems, MPG & safety

NHTSA lists 3 safety recalls and 118 owner complaints for the 2012 Ford Expedition. Most complaints involve power train (64) and electrical system (20). The EPA rates it 15–16 mpg combined, and NHTSA gives it 4 stars overall.

Combined MPG
15–16mpg
EPA · 2 versions
NHTSA overall
4of 5 stars
NCAP crash tests
Safety recalls
3campaigns
Latest Apr 2016
Owner complaints
118
Top: power train
Fuel cost / yr
$4,000est.
EPA estimate, best version
01 —Recalls

Safety recalls

3 NHTSA campaigns · applies to some vehicles, check your VIN

Power train: automatic transmission

Free remedy

Ford Motor Company (Ford) is recalling certain model year 2011-2012 Ford F-150 trucks, 2012 Ford Expedition, Lincoln Navigator, and Ford Mustang vehicles. The affected vehicles are equipped with an automatic transmission that may unexpectedly downshift to first gear, regardless of vehicle speed.

Power trainReported Apr 27, 2016NHTSA 16V248000

Power train: control module (tcm

Free remedy

FORD IS RECALLING CERTAIN MODEL YEAR 2011-2012 FORD F-150, 2012 EXPEDITION AND LINCOLN NAVIGATOR, AND 2012-2013 MUSTANG VEHICLES, FOR FAILING TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NOS. 102, "TRANSMISSION SHIFT LEVER SEQUENCE, STARTER INTERLOCK, AND TRANSMISSION BRAKING EFFECT" AND 108 “LAMPS, REFLECTIVE DEVICES AND ASSOCIATED EQUIPMENT.” THESE VEHICLES MAY HAVE A TRANSMISSION RANGE SENSOR (TRS) THAT WAS CALIBRATED OUT OF SPECIFICATION FOR REVERSE GEAR.

Power trainReported May 3, 2012NHTSA 12V190000

Seats: mid

Free remedy

FORD IS RECALLING CERTAIN MODEL YEAR 2012 EXPEDITION AND LINCOLN NAVIGATOR VEHICLES, MANUFACTURED FROM NOVEMBER 19, 2011, THROUGH DECEMBER 2, 2011, FOR FAILING TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 202, "HEAD RESTRAINTS." THESE VEHICLES MAY HAVE INADEQUATE WELDS ON THE HEAD RESTRAINT SUPPORT BRACKETS FOR THE SECOND ROW, RIGHT-HAND SEAT.

SeatsReported Feb 2, 2012NHTSA 12V034000
Data from NHTSA Recalls API · synced Oct 28, 2026 · All recall detailsNHTSA vehicle page
02 —Complaints

Owner complaints by component

118 complaints filed with NHTSA · Apr 2012 – Aug 2026
  1. Power train64
  2. Electrical system20
  3. Vehicle speed control18
  4. Structure15
  5. Engine12
  6. Service brakes6
  7. Fuel/propulsion system4
  8. Air bags3
  9. Suspension3

Complaints are unverified owner reports to NHTSA and are not normalized for sales volume. One complaint can cite several components.

By model year

Complaints for each Expedition model year we’ve synced.

View as table
Model yearNHTSA complaints
1997868
1998851
1999970
2000942
2001609
2002383
2003655
2004297
2005315
2006299
2007215
2008146
200928
201058
201171
2012118
201392
201472
2015164
2016217
2017358
2018383
2019521
2020426
2021241
2022116
202365
202479
202538
202610
Crashes reported
6
Fires reported
2
Injuries reported
13
Deaths reported
0
Data from NHTSA Complaints API · synced Oct 28, 2026 · Full problem breakdownNHTSA vehicle page
03 —Common problems

What owners report most

Verbatim excerpts from NHTSA complaints, by component

Power train

64 reports2 crashes
“The contact owns a 2012 Ford Expedition. The contact stated that while his wife was driving 30 MPH, the transmission unexpectedly downshifted, causing the occupants to lunge forward. The tires squealed and the wheels locked up. The vehicle was turned off but failed to restart. No warning light was illuminated. The contact stated the failure was associated with NHTSA Campaign Number: 16V248000 (Power Train). A tow truck company was contacted, and was able to restart the vehicle, but the failure persisted. The local dealer was contacted and confirmed that there was no recall coverage associated with the VIN. The vehicle was not diagnosed or repaired. An attempt was made to contact the manufacturer, but there was no response. The failure mileage was approximately 166,000.”
Owner complaint to NHTSAFiled Apr 7, 2026Power train, EngineODI 11729726

Electrical system

20 reports1 fire
“JULY 2025 MY 2012 FORD EXPEDITION THREW A P0742 CODE FOR A STUCK TORQUE CONVERTER CLUTCH. THE VEHICLE HAD JUST UNDER 150K MILES AND STARTED TO JERK IN AND OUT OF GEAR AND THE WRENCH LIGHT ILLUMINATED SO I, THANKFULLY WAS GOING APPROXIMATELY 45 MPH WHEN IT HAPPENED AND WAS ABLE TO PULL THE VEHICLE OVER AS IT WAS IN LIMP MODE. WHEN I CLEARED THE DTC CODE THE PROBLEM WENT AWAY TEMPORARILY BUT EVENTUALLY LOCKED BACK UP AGAIN WITHIN A MILE FROM MY HOME. UNFORTUNATELY, FORD DEALERSHIPS WILL NOT STAND BEHIND THE CUSTOMER SERVICE NUMBER THAT THEY HAVE LISTED FOR A REPLACEMENT OF THE TRANSMISSION LEAD FRAME. I PROVIDED THE LOCAL DEALERSHIP WITH ALL OF THE NECESSARY INFORMATION AS WELL AS AN INDEPENDENT DIAGNOSIS BY A TRANSMISSION SPECIALIST. LOOKS LIKE I'LL JUST HAVE TO WAIT FOR THE DAY THAT IT CAUSES A MASSIVE ACCIDENT BY DOWNSHIFTING INTO 1ST GEAR AT 65MPH. TERRIBLE CUSTOMER SERVICE AND I CAN ONLY HOPE THIS DOESN'T COST SOMEONE THEIR LIFE.”
Owner complaint to NHTSAFiled Jul 26, 2025Power train, Electrical system, Vehicle speed controlODI 11676319

Vehicle speed control

18 reports3 crashes
“The speedometer will quit working and the vehicle will not shift out of 1st gear, if you can work through it it will start throwing error messages such as zero miles to empty, tire moniter system fault, etc. This is a very dangerous situation especially in high traffic areas. There was a customer satisfaction program on it but only up to 150,000 miles. This program should last the life of the vehicle, also, if it was fixed before ownership, why did it go bad again”
Owner complaint to NHTSAFiled Nov 17, 2025Vehicle speed controlODI 11699752
Data from NHTSA Complaints API (owner reports, unverified) · synced Oct 28, 2026
04 —Key specs

Engines, transmissions & drive

2 versions rated by the EPA
EPA class
Sport Utility Vehicle - 2WD, Sport Utility Vehicle - 4WD
Engines
5.4L 8-cyl
Transmissions
Automatic 6-spd
Drive
Rear-Wheel Drive · Part-time 4-Wheel Drive
Fuel
Regular Gasoline

Towing, payload and dimensions aren’t in the EPA or NHTSA data, so we don’t list them.

Data from EPA fueleconomy.gov · synced Oct 28, 2026EPA listing
05 —Fuel economy

EPA fuel economy by version

City / highway / combined, annual fuel cost and CO₂
EPA
VersionCityHwyComb.Fuel / yrCO₂ g/mi
Expedition 2WD FFV
Auto 6-spd, 8 cyl, 5.4 L · Rear-Wheel Drive
142016$4,000555
Expedition 4WD FFV
Auto 6-spd, 8 cyl, 5.4 L · Part-time 4-Wheel Drive
131815$4,300592
Data from EPA fueleconomy.gov · synced Oct 28, 2026 · Fuel cost is EPA’s annual estimate (15,000 mi, 55% city)
06 —Safety

NHTSA 5-Star Safety Ratings

4 tested variants
Overall rating
4/ 5
4 of 5
Ford Expedition EXTENDED SUV 4x4
Frontal crash
4 of 5
Side crash
5 of 5
Side pole
2 of 5
Rollover
4 of 5
Rollover risk
19.8%
Overall
4 / 5
Ford Expedition EXTENDED SUV 4x2
Frontal crash
4 of 5
Side crash
5 of 5
Side pole
2 of 5
Rollover
3 of 5
Rollover risk
21.2%
Overall
4 / 5
Ford Expedition SUV 4x4
Frontal crash
4 of 5
Side crash
5 of 5
Side pole
2 of 5
Rollover
4 of 5
Rollover risk
19.8%
Overall
4 / 5
Ford Expedition SUV 4x2
Frontal crash
4 of 5
Side crash
5 of 5
Side pole
2 of 5
Rollover
3 of 5
Rollover risk
21.2%
Data from NHTSA NCAP Safety Ratings API · synced Oct 28, 2026Vehicle 6725Vehicle 6724Vehicle 6706
07 —Maintenance

Maintenance basics

General guidance, not the OEM schedule. Check your owner’s manual.
General guidance
ItemMilesTimeNote
Engine oil & filter5,000–10,000 mi6–12 monthsFollow the oil-life monitor if fitted
Tire rotation5,000–7,500 miEvery oil changeCheck pressure monthly
Engine air filter15,000–30,000 mi1–2 yearsSooner in dusty areas
Cabin air filter15,000–25,000 mi1–2 years
Brake fluid—2–3 yearsAbsorbs moisture over time
Coolant60,000–100,000 mi5–10 yearsLong-life coolants last longer
Spark plugs60,000–100,000 mi—Iridium/platinum plugs at the long end
12V battery—3–5 yearsHeat shortens battery life
  • Engine oil & filter5,000–10,000 mi
    6–12 months
  • Tire rotation5,000–7,500 mi
    Every oil change
  • Engine air filter15,000–30,000 mi
    1–2 years
  • Cabin air filter15,000–25,000 mi
    1–2 years
  • Brake fluid—
    2–3 years
  • Coolant60,000–100,000 mi
    5–10 years
  • Spark plugs60,000–100,000 mi
    —
  • 12V battery—
    3–5 years
Typical intervals for modern cars. Severe service (towing, short trips, extreme heat or cold) shortens them.
09 —FAQ

2012 Expedition questions

How many recalls does the 2012 Ford Expedition have?

3 safety recalls as of Oct 28, 2026, according to NHTSA. Recall repairs are free at a dealer. Check your VIN to see whether your car is included and whether the repair was done.

What are the most common 2012 Ford Expedition problems?

Owners filed 118 complaints with NHTSA. The most-cited components are power train (64), electrical system (20), vehicle speed control (18). Complaints are unverified owner reports and aren't adjusted for how many cars were sold.

What MPG does the 2012 Ford Expedition get?

The EPA rates the 2012 Ford Expedition at 15–16 mpg combined, depending on engine and drivetrain (2 versions rated).

How safe is the 2012 Ford Expedition?

NHTSA's New Car Assessment Program gives the 2012 Ford Expedition 4 out of 5 stars overall.

Data from NHTSA & EPA · synced Oct 28, 2026