Research · Sport Utility Vehicle - 2WD

2005 Ford ExplorerRecalls, problems, MPG & safety

NHTSA lists 3 safety recalls and 568 owner complaints for the 2005 Ford Explorer. Most complaints involve structure (164) and power train (102). The EPA rates it 14–16 mpg combined.

Combined MPG
14–16mpg
EPA · 6 versions
NHTSA overall
—
Not rated by NCAP
Safety recalls
3campaigns
Latest Dec 2007
Owner complaints
568
Top: structure
Fuel cost / yr
$3,900est.
EPA estimate, best version
01 —Recalls

Safety recalls

3 NHTSA campaigns · applies to some vehicles, check your VIN

Visibility: glass, side

Free remedy

CERTAIN CURVED TEMPERED REPLACEMENT GLASS MANUFACTURED BY HANGZHOU SAFETY GLASS LTD AND SUPPLIED TO SAFELITE BY AUTO TEMP INC., IDENTIFIED AS DOT-430, AND SOLD FOR USE ON CERTAIN DOMESTIC AND FOREIGN VEHICLES MAY NOT BREAK INTO SMALL PIECES AS EXPECTED OF TEMPERED GLASS AND FAILS TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 205, "GLAZING MATERIALS."

VisibilityReported Dec 11, 2007NHTSA 07E104000

Exterior lighting

Free remedy

CERTAIN CK MOTORSPORTS COMBINATION HEADLIGHTS, CLEAR CORNER, BUMPER, AND SIDE MARKER LIGHTS SOLD AS REPLACEMENT LAMPS FOR USE ON THE PASSENGER VEHICLES LISTED ABOVE. SOME COMBINATION LAMPS THAT ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.

Exterior lightingReported May 24, 2006NHTSA 06E049000

Exterior lighting

Free remedy

CERTAIN PRO-A MOTORS CORNER LAMPS, TURN SIGNALS, AND HEADLIGHTS SOLD AS REPLACEMENT LAMPS FOR USE ON CERTAIN PASSENGER VEHICLES LISTED ABOVE. SOME COMBINATION LAMPS THAT ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.

Exterior lightingReported Mar 23, 2006NHTSA 06E026000
Data from NHTSA Recalls API · synced Nov 7, 2026 · All recall detailsNHTSA vehicle page
02 —Complaints

Owner complaints by component

568 complaints filed with NHTSA · Jan 2005 – Apr 2026
  1. Structure164
  2. Power train102
  3. Vehicle speed control48
  4. Electrical system47
  5. Fuel system, gasoline45
  6. Engine and engine cooling32
  7. Fuel/propulsion system27
  8. Visibility26
  9. Air bags22

Complaints are unverified owner reports to NHTSA and are not normalized for sales volume. One complaint can cite several components.

By model year

Complaints for each Explorer model year we’ve synced.

View as table
Model yearNHTSA complaints
19961,468
19971,789
19982,099
19991,465
20001,078
2001730
20023,613
20031,313
20041,408
2005568
2006635
2007208
2008148
200933
2010115
20111,197
2012830
20132,237
20141,684
20151,814
20162,464
20171,713
2018733
2019302
20201,247
2021452
2022271
2023113
202421
2025107
202644
Crashes reported
27
Fires reported
7
Injuries reported
20
Deaths reported
1
Data from NHTSA Complaints API · synced Nov 7, 2026 · Full problem breakdownNHTSA vehicle page
03 —Common problems

What owners report most

Verbatim excerpts from NHTSA complaints, by component

Structure

164 reports
“The contact owns a 2005 Ford Explorer. The contact stated that there was a crack on the top panel of the rear liftgate. The contact was concerned that the rear liftgate would fracture if she opened the liftgate. The vehicle was not diagnosed nor repaired by an independent mechanic or dealer. The manufacturer was not made aware of the failure. The failure mileage was approximately 120,000.”
Owner complaint to NHTSAFiled Sep 1, 2022StructureODI 11482456

Power train

102 reports2 crashes
“The contact owns a 2005 Ford Explorer. The contact stated that on several occasions while attempting to shift into reverse, the vehicle jerked backwards while the brake pedal was depressed. No warning lights were illuminated. The vehicle was taken to the dealer where the failure could not be duplicated. The vehicle was not repaired. The manufacturer was notified of the failure, but no assistance was provided. The failure mileage was 93,434.”
Owner complaint to NHTSAFiled Nov 9, 2022Power trainODI 11492889

Vehicle speed control

48 reports9 crashes2 fires
“TL* THE CONTACT OWNS A 2005 FORD EXPLORER. WHILE THE CONTACT WAS REVERSING OUT OF THE DRIVEWAY, THE VEHICLE WAS PLACED INTO DRIVE AND ACCELERATED ON ITS OWN. THE ACCELERATOR PEDAL BECAME STUCK AT 60 MPH. THE VEHICLE WENT THROUGH A BACKYARD, DROVE OVER A CURB, DROVE THROUGH A NEIGHBOR'S BACKYARD, AND CRASHED INTO A TREE. THE AIR BAGS DID NOT DEPLOY. THE CONTACT SUSTAINED TWO BLACK EYES AND A CONCUSSION THAT REQUIRED MEDICAL ATTENTION. A POLICE REPORT WAS FILED. THE VEHICLE WAS TOWED. THE DEALER AND MANUFACTURER WERE NOT CONTACTED. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE CRASH WAS NOT IN RELATION TO ANY RECALL. THE FAILURE MILEAGE WAS 108,673.”
Owner complaint to NHTSAFiled Mar 12, 2019Air bags, Vehicle speed controlCrash reportedODI 11186174
Data from NHTSA Complaints API (owner reports, unverified) · synced Nov 7, 2026
04 —Key specs

Engines, transmissions & drive

6 versions rated by the EPA
EPA class
Sport Utility Vehicle - 2WD, Sport Utility Vehicle - 4WD
Engines
4.0L 6-cyl · 4.6L 8-cyl
Transmissions
Automatic 5-spd
Drive
Rear-Wheel Drive · 4-Wheel or All-Wheel Drive
Fuel
Regular Gasoline

Towing, payload and dimensions aren’t in the EPA or NHTSA data, so we don’t list them.

Data from EPA fueleconomy.gov · synced Nov 7, 2026EPA listing
05 —Fuel economy

EPA fuel economy by version

City / highway / combined, annual fuel cost and CO₂
EPA
VersionCityHwyComb.Fuel / yrCO₂ g/mi
Explorer 2WD
Auto 5-spd, 6 cyl, 4.0 L · Rear-Wheel Drive
141916$3,900555
Explorer 2WD
Auto 5-spd, 8 cyl, 4.6 L · Rear-Wheel Drive
131815$4,150592
Explorer 2WD FFV
Auto 5-spd, 6 cyl, 4.0 L · Rear-Wheel Drive
131915$4,150592
Explorer 4WD
Auto 5-spd, 6 cyl, 4.0 L · 4-Wheel or All-Wheel Drive
131815$4,150592
Explorer 4WD FFV
Auto 5-spd, 6 cyl, 4.0 L · 4-Wheel or All-Wheel Drive
131815$4,150592
Explorer 4WD
Auto 5-spd, 8 cyl, 4.6 L · 4-Wheel or All-Wheel Drive
131714$4,450635
  • Explorer 2WD
    Auto 5-spd, 6 cyl, 4.0 L
    14 city · 19 hwy · $3,900/yr
    16
    mpg comb.
  • Explorer 2WD
    Auto 5-spd, 8 cyl, 4.6 L
    13 city · 18 hwy · $4,150/yr
    15
    mpg comb.
  • Explorer 2WD FFV
    Auto 5-spd, 6 cyl, 4.0 L
    13 city · 19 hwy · $4,150/yr
    15
    mpg comb.
  • Explorer 4WD
    Auto 5-spd, 6 cyl, 4.0 L
    13 city · 18 hwy · $4,150/yr
    15
    mpg comb.
  • Explorer 4WD FFV
    Auto 5-spd, 6 cyl, 4.0 L
    13 city · 18 hwy · $4,150/yr
    15
    mpg comb.
  • Explorer 4WD
    Auto 5-spd, 8 cyl, 4.6 L
    13 city · 17 hwy · $4,450/yr
    14
    mpg comb.
Data from EPA fueleconomy.gov · synced Nov 7, 2026 · Fuel cost is EPA’s annual estimate (15,000 mi, 55% city)
06 —Safety

NHTSA 5-Star Safety Ratings

1 tested variant
NHTSA has not published 5-Star Safety Ratings for the 2005 Ford Explorer as of Nov 7, 2026.
Data from NHTSA NCAP Safety Ratings API · synced Nov 7, 2026Vehicle 1569
07 —Maintenance

Maintenance basics

General guidance, not the OEM schedule. Check your owner’s manual.
General guidance
ItemMilesTimeNote
Engine oil & filter5,000–10,000 mi6–12 monthsFollow the oil-life monitor if fitted
Tire rotation5,000–7,500 miEvery oil changeCheck pressure monthly
Engine air filter15,000–30,000 mi1–2 yearsSooner in dusty areas
Cabin air filter15,000–25,000 mi1–2 years
Brake fluid—2–3 yearsAbsorbs moisture over time
Coolant60,000–100,000 mi5–10 yearsLong-life coolants last longer
Spark plugs60,000–100,000 mi—Iridium/platinum plugs at the long end
12V battery—3–5 yearsHeat shortens battery life
  • Engine oil & filter5,000–10,000 mi
    6–12 months
  • Tire rotation5,000–7,500 mi
    Every oil change
  • Engine air filter15,000–30,000 mi
    1–2 years
  • Cabin air filter15,000–25,000 mi
    1–2 years
  • Brake fluid—
    2–3 years
  • Coolant60,000–100,000 mi
    5–10 years
  • Spark plugs60,000–100,000 mi
    —
  • 12V battery—
    3–5 years
Typical intervals for modern cars. Severe service (towing, short trips, extreme heat or cold) shortens them.
09 —FAQ

2005 Explorer questions

How many recalls does the 2005 Ford Explorer have?

3 safety recalls as of Nov 7, 2026, according to NHTSA. Recall repairs are free at a dealer. Check your VIN to see whether your car is included and whether the repair was done.

What are the most common 2005 Ford Explorer problems?

Owners filed 568 complaints with NHTSA. The most-cited components are structure (164), power train (102), vehicle speed control (48). Complaints are unverified owner reports and aren't adjusted for how many cars were sold.

What MPG does the 2005 Ford Explorer get?

The EPA rates the 2005 Ford Explorer at 14–16 mpg combined, depending on engine and drivetrain (6 versions rated).

Data from NHTSA & EPA · synced Nov 7, 2026