Research · Standard Sport Utility Vehicle 2WD

2016 Ford FlexRecalls, problems, MPG & safety

NHTSA lists 3 safety recalls and 104 owner complaints for the 2016 Ford Flex. Most complaints involve back over prevention (31) and electrical system (24). The EPA rates it 17–19 mpg combined.

Combined MPG
17–19mpg
EPA · 3 versions
NHTSA overall
—
Not rated by NCAP
Safety recalls
3campaigns
Latest Oct 2025
Owner complaints
104
Top: back over prevention
Fuel cost / yr
$3,300est.
EPA estimate, best version
01 —Recalls

Safety recalls

3 NHTSA campaigns · applies to some vehicles, check your VIN

Back over prevention: camera

Remedy pending

Ford Motor Company (Ford) is recalling certain 2015-2019 Flex, 2015 Explorer, Lincoln MKT, Lincoln MKZ, 2015-2016 C-Max, Escape, Taurus, 2016 Fusion, 2018-2019 Taurus, 2019 Lincoln MKT, Fiesta, and 2020 Mustang vehicles. The rearview camera may display a distorted, intermittent, or blank image when the vehicle is in reverse.

Back over preventionReported Oct 14, 2025NHTSA 25V695000

Suspension: rear

Free remedy

Ford Motor Company (Ford) is recalling certain 2013-2018 Lincoln MKT and Ford Flex and Taurus vehicles with the Police Interceptor or SHO Performance Pack. The rear suspension toe links may fracture due to stress on the rear suspension.

SuspensionReported Feb 10, 2020NHTSA 20V072000

Engine and engine cooling: turbo

Free remedy

Ford Motor Company (Ford) is recalling certain model year 2016 Ford Taurus, 2016-2017 Ford Flex, Lincoln MKT, 2017 Ford Explorer and Ford Explorer Police Interceptor Utility vehicles equipped with 3.5L GTDI engines. Improperly brazed turbocharger oil supply tubes may leak oil on engine components.

Engine and engine coolingReported Dec 22, 2016NHTSA 16V925000
Data from NHTSA Recalls API · synced Nov 8, 2026 · All recall detailsNHTSA vehicle page
02 —Complaints

Owner complaints by component

104 complaints filed with NHTSA · Jul 2016 – Nov 2026
  1. Back over prevention31
  2. Electrical system24
  3. Suspension10
  4. Structure9
  5. Engine8
  6. Steering8
  7. Power train8
  8. Vehicle speed control4
  9. Fuel/propulsion system3

Complaints are unverified owner reports to NHTSA and are not normalized for sales volume. One complaint can cite several components.

By model year

Complaints for each Flex model year we’ve synced.

View as table
Model yearNHTSA complaints
2009181
2010139
2011144
201266
2013581
2014249
2015117
2016104
201742
201869
2019263
Crashes reported
4
Fires reported
0
Injuries reported
3
Deaths reported
0
Data from NHTSA Complaints API · synced Nov 8, 2026 · Full problem breakdownNHTSA vehicle page
03 —Common problems

What owners report most

Verbatim excerpts from NHTSA complaints, by component

Back over prevention

31 reports1 crash
“The contact owns a 2016 Ford Flex. The contact stated that while reversing, the rear-view camera displayed a distorted image. The failure was a persistent failure. The dealer was contacted, and the contact was informed that the parts were not available to repair the vehicle. The contact received notification of NHTSA Campaign Number: 25V695000 (Back Over Prevention); however, parts were not yet available.”
Owner complaint to NHTSAFiled Nov 4, 2026Back over preventionODI 11775684

Electrical system

24 reports1 crash
“I am writing about the two active recalls for my vehicle. They are both over ONE YEAR old from when they were announced, They both still state something like "Parts not available". How long does it take to get parts for this? My vehicle is directly affected by both recalls and I would like to get them repaired.”
Owner complaint to NHTSAFiled Nov 2, 2026Electrical systemODI 11775207

Suspension

10 reports1 crash
“The contact owns a 2016 Ford Flex. The contact received notice of an unknown recall associated with the right rear toe link, that was previously repaired. The contact stated that while his wife was driving at approximately 5 MPH, she observed a loud snapping noise emanating from the rear of the vehicle. The contact stated that as his wife attempted to steer the vehicle into the drive way the vehicle the vehicle began steering to the right. The vehicle was towed to a dealer where it has yet to be diagnosed as of yet. The manufacturer was notified of the failure. The failure mileage was approximately 115,000.”
Owner complaint to NHTSAFiled May 13, 2026SuspensionODI 11737652
Data from NHTSA Complaints API (owner reports, unverified) · synced Nov 8, 2026
04 —Key specs

Engines, transmissions & drive

3 versions rated by the EPA
EPA class
Standard Sport Utility Vehicle 2WD, Standard Sport Utility Vehicle 4WD
Engines
3.5L 6-cyl · 3.5L 6-cyl turbo
Transmissions
Automatic (S6)
Drive
Front-Wheel Drive · All-Wheel Drive
Fuel
Regular Gasoline

Towing, payload and dimensions aren’t in the EPA or NHTSA data, so we don’t list them.

Data from EPA fueleconomy.gov · synced Nov 8, 2026EPA listing
05 —Fuel economy

EPA fuel economy by version

City / highway / combined, annual fuel cost and CO₂
EPA
VersionCityHwyComb.Fuel / yrCO₂ g/mi
Flex FWD
Auto (S6), 6 cyl, 3.5 L · Front-Wheel Drive
162319$3,300481
Flex AWD
Auto (S6), 6 cyl, 3.5 L · All-Wheel Drive
162218$3,450491
Flex AWD
Auto (S6), 6 cyl, 3.5 L, Turbo · All-Wheel Drive
152117$3,650523
  • Flex FWD
    Auto (S6), 6 cyl, 3.5 L
    16 city · 23 hwy · $3,300/yr
    19
    mpg comb.
  • Flex AWD
    Auto (S6), 6 cyl, 3.5 L
    16 city · 22 hwy · $3,450/yr
    18
    mpg comb.
  • Flex AWD
    Auto (S6), 6 cyl, 3.5 L, Turbo
    15 city · 21 hwy · $3,650/yr
    17
    mpg comb.
Data from EPA fueleconomy.gov · synced Nov 8, 2026 · Fuel cost is EPA’s annual estimate (15,000 mi, 55% city)
06 —Safety

NHTSA 5-Star Safety Ratings

2 tested variants
NHTSA has not published 5-Star Safety Ratings for the 2016 Ford Flex as of Nov 8, 2026.
Data from NHTSA NCAP Safety Ratings API · synced Nov 8, 2026Vehicle 10225Vehicle 10224
07 —Maintenance

Maintenance basics

General guidance, not the OEM schedule. Check your owner’s manual.
General guidance
ItemMilesTimeNote
Engine oil & filter5,000–10,000 mi6–12 monthsFollow the oil-life monitor if fitted
Tire rotation5,000–7,500 miEvery oil changeCheck pressure monthly
Engine air filter15,000–30,000 mi1–2 yearsSooner in dusty areas
Cabin air filter15,000–25,000 mi1–2 years
Brake fluid—2–3 yearsAbsorbs moisture over time
Coolant60,000–100,000 mi5–10 yearsLong-life coolants last longer
Spark plugs60,000–100,000 mi—Iridium/platinum plugs at the long end
12V battery—3–5 yearsHeat shortens battery life
  • Engine oil & filter5,000–10,000 mi
    6–12 months
  • Tire rotation5,000–7,500 mi
    Every oil change
  • Engine air filter15,000–30,000 mi
    1–2 years
  • Cabin air filter15,000–25,000 mi
    1–2 years
  • Brake fluid—
    2–3 years
  • Coolant60,000–100,000 mi
    5–10 years
  • Spark plugs60,000–100,000 mi
    —
  • 12V battery—
    3–5 years
Typical intervals for modern cars. Severe service (towing, short trips, extreme heat or cold) shortens them.
09 —FAQ

2016 Flex questions

How many recalls does the 2016 Ford Flex have?

3 safety recalls as of Nov 8, 2026, according to NHTSA. Recall repairs are free at a dealer. Check your VIN to see whether your car is included and whether the repair was done.

What are the most common 2016 Ford Flex problems?

Owners filed 104 complaints with NHTSA. The most-cited components are back over prevention (31), electrical system (24), suspension (10). Complaints are unverified owner reports and aren't adjusted for how many cars were sold.

What MPG does the 2016 Ford Flex get?

The EPA rates the 2016 Ford Flex at 17–19 mpg combined, depending on engine and drivetrain (3 versions rated).

Data from NHTSA & EPA · synced Nov 8, 2026