Research · Midsize Cars

2002 Saab 9-5Recalls, problems, MPG & safety

NHTSA lists 6 safety recalls and 65 owner complaints for the 2002 Saab 9-5. Most complaints involve electrical system (33) and engine and engine cooling (13). The EPA rates it 19–22 mpg combined.

Combined MPG
19–22mpg
EPA · 10 versions
NHTSA overall
—
Not rated by NCAP
Safety recalls
6campaigns
Latest Apr 2008
Owner complaints
65
Top: electrical system
Fuel cost / yr
$2,850est.
EPA estimate, best version
01 —Recalls

Safety recalls

6 NHTSA campaigns · applies to some vehicles, check your VIN

Seats: head restraint

Free remedy

SAAB IS RECALLING 57,389 MY 2002-2008 9-5 SERIES VEHICLES FOR FAILING TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 201, "OCCUPANT PROTECTION IN INTERIOR IMPACT." DURING COMPLIANCE TESTING, ONE OF THE UPPER INTERIOR OCCUPANT PROTECTION TEST POINTS EXCEEDED THE STANDARD'S REQUIREMENTS.

SeatsReported Apr 9, 2008NHTSA 08V160000

Fuel system

Free remedy

ON CERTAIN PASSENGER VEHICLES, THE FUEL PUMP RETAINING TABS HOLDING THE FUEL LINES WERE DAMAGED DURING PRODUCTION.

Fuel system, gasolineReported Mar 7, 2007NHTSA 07V087000

Electrical system: module

Free remedy

CERTAIN PASSENGER VEHICLES EQUIPPED WITH B308 6-CYLINDER GASOLINE ENGINES MAY EXPERIENCE OVERHEATING AND BURNOUT OF THE ISOLATED GATED BIPOLAR TRANSISTOR (IGBT) WITHIN THE IGNITION DISCHARGE MODULE (IDM) DUE TO INCREASED SUSCEPTIBILITY TO ELECTRICAL LOADS.

Electrical systemReported Oct 26, 2006NHTSA 06V410000
Data from NHTSA Recalls API · synced Nov 9, 2026 · All recall detailsNHTSA vehicle page
02 —Complaints

Owner complaints by component

65 complaints filed with NHTSA · Sep 2002 – Jun 2014
  1. Electrical system33
  2. Engine and engine cooling13
  3. Fuel system, gasoline6
  4. Seat belts3
  5. Fuel system, other3
  6. Power train3
  7. Air bags2
  8. Vehicle speed control2
  9. Steering2

Complaints are unverified owner reports to NHTSA and are not normalized for sales volume. One complaint can cite several components.

By model year

Complaints for each 9-5 model year we’ve synced.

View as table
Model yearNHTSA complaints
1999117
2000102
200182
200265
200349
200419
200511
200623
200717
200820
20092
20102
20119
Crashes reported
2
Fires reported
5
Injuries reported
2
Deaths reported
0
Data from NHTSA Complaints API · synced Nov 9, 2026 · Full problem breakdownNHTSA vehicle page
03 —Common problems

What owners report most

Verbatim excerpts from NHTSA complaints, by component

Electrical system

33 reports2 fires
“IGNITION SWITCH SHUT OFF WHILE ON A BUSY HIGHWAY TWICE! ONCE IN 2006 AND ONCE LATER ANOTHER YEAR PLUS ONCE IN A DRIVEWAY (CAR PURCHASED USED IN THE FALL OF 2005). THE SAAB SWITCH IS LOCATED IN THE CENTER CONSOLE AND IF IT IS HIT IT SWITCHES OFF AND SHUTS DOWN THE CAR, SAME AS RECALLED SWITCHES IN OTHER GM CARS. VERY DANGEROUS ON THE HIGHWAY, BUT I WAS LUCKY AND ABLE TO STEER TO THE SIDE WITHOUT A CRASH. THERE SHOULD HAVE BEEN A LOCK MECHANISM TO PREVENT IT FROM HAPPENING. IT NEVER OCCURRED TO ME TO REPORT IT THOUGH IT IS DEFINITELY A SAFETY HAZARD IN A WHAT WAS AT THE TIME A GM OWNED PRODUCT. I STILL OWN THE CAR AND DRIVE IT DAILY ON THE SAME HIGHWAY, HOWEVER AM VERY MUCH AWARE OF THE ISSUE. I WASN'T AWARE OF WHAT CAUSED THE SHUT DOWN UNTIL IT HAPPENED THE SECOND TIME A FEW MONTHS AFTER THE FIRST TIME. YOU SHOULD INCLUDE SAAB IN THE RECALL OF GM PRODUCTS. *TR”
Owner complaint to NHTSAFiled Apr 2, 2014Electrical systemODI 10576665

Engine and engine cooling

13 reports2 fires
“THE ENGINE ON MY 4 CYLINDER SAAB 9-5 (2002) HAS SUDDENLY STOPPED WHILE DRIVING AT LEAST 4 TIMES SINCE OWNING THE CAR, BOTH ON THE HIGHWAY AND IN SLOWER TRAFFIC. THE FIRST TIME I REPORTED OFFICIALLY (2007) TO THE DEALER, "NO CAUSE WAS IDENTIFIED." I NOTICED THE LAST TIME THAT IT HAPPENED (AROUND MAY 2011) THAT IT SEEMED TO COINCIDE WITH INADVERTENTLY BUMPING INTO THE IGNITION SWITCH LIGHTLY WHILE DRIVING. THE SYMPTOMS MATCH THAT OF ANOTHER OWNER'S COMPLAINT ON THIS SITE FOR THE 2002 SAAB 9-5. I EXPECTED MY CAR TO BE INCLUDED IN THE RECENT RECALL INVOLVING THE FAULTY IGNITION SWITCH BUT GOT NO NOTIFICATION. I HAVE ALSO PAID IN JUNE 2008 AND AGAIN IN OCTOBER 2009 AND JANUARY 2013 TO REPLACE/RESET A FAULTY IGNITION CASSETTE, WHICH I BELIEVE SHOULD HAVE BEEN PART OF A RECALL CAMPAIGN AND NOT CHARGED TO ME, BUT THE PARTS WERE NOT INCLUDED IN THE RECALL. IN SUMMARY, DUE TO THE CAR SHUTTING OFF, I FEEL IT IS NOT SAFE AND THAT IT SHOULD BE INCLUDED IN THE RECENT GMC RECALL. AND THAT THE FAULTY IGNITION CASSETTE SHOULD HAVE BEEN RECALLED AND NOT REPLACED AT OWNER EXPENSE MULTIPLE TIMES. I HAVE DOCUMENTED SERVICE RECORDS OF THE ABOVE INCIDENTS. *TR”
Owner complaint to NHTSAFiled Jun 5, 2014Engine and engine coolingODI 10596487

Fuel system, gasoline

6 reports1 fire
“FUEL SYSTEM, GASOLINE:DELIVERY:HOSES, LINES/PIPING, AND FITTINGS SUMMARY: DRIVING ON HIGHWAY, PRESSURE LINE FROM FUEL TANK CAME LOOSE AND STARTED LEAKING MASSIVE AMOUNTS OF GAS ALL OVER THE UNDERSIDE OF THE VEHICLE AND STREET. STREAM OF FUEL ON HIGHWAY ALERTED DRIVER. LOST UNKNOWN AMOUNT OF GALLONS OF GAS QUICKLY . HAD TO PULL OVER AND CALL FOR TOW TRUCK TO TAKE TO NEAREST FACILITY. I EVACUATED THE CAR DUE TO LARGE AMOUNTS OF GAS UNDER VEHICLE AND STREAMS OF FUEL NEAR HOT EXHAUST PIPES. TECHNICIAN DISCOVERED FUEL LINE HAD COME LOOSE AFTER LOOKING INSIDE PORT FROM UNDER BACK SEAT. NO EVIDENCE OF ANY BREAKAGE OR OTHER ISSUES THE FIRST EVENT-- THE LINE SIMPLY CAME LOOSE AND WAS EASILY RE-ATTACHED. THE SECOND EVENT HAPPENED IN JUNE 2007 AND FUEL AGAIN WAS POURING OUT FROM THE UNDERSIDE IN A PARKING LOT. I CALLED THE SAME INDEPENDENT DEALER WHO IMMEDIATELY HAD THE CAR TOWED . THIS TIME THE REPAIR WAS DONE WITH METAL STRAPS TO PREVENT ANY FURTHER COMING APART. I THEN RECEIVED A RECALL LETTER FROM SAAB AFTER THIS OCCURRENCE TWO TIMES. I WAS TOLD BY SAAB USA TO SUBMIT REPAIR ORDERS FOR REIMBURSEMENT WHICH I DID. I RECEIVED A DENIAL LETTER UNTIL AN AUTHORIZED SAAB…”
Owner complaint to NHTSAFiled Aug 19, 2007Fuel system, gasoline, Electrical systemODI 10200050
Data from NHTSA Complaints API (owner reports, unverified) · synced Nov 9, 2026
04 —Key specs

Engines, transmissions & drive

10 versions rated by the EPA
EPA class
Midsize Cars, Midsize Station Wagons
Engines
2.3L 4-cyl turbo · 3.0L 6-cyl turbo
Transmissions
Manual 5-spd · Automatic 5-spd
Drive
Front-Wheel Drive
Fuel
Regular Gasoline · Premium Gasoline

Towing, payload and dimensions aren’t in the EPA or NHTSA data, so we don’t list them.

Data from EPA fueleconomy.gov · synced Nov 9, 2026EPA listing
05 —Fuel economy

EPA fuel economy by version

City / highway / combined, annual fuel cost and CO₂
EPA
VersionCityHwyComb.Fuel / yrCO₂ g/mi
9-5
Man 5-spd, 4 cyl, 2.3 L, Turbo, B235E · Front-Wheel Drive
192822$2,850404
9-5
Man 5-spd, 4 cyl, 2.3 L, Turbo, B235R · Front-Wheel Drive
192822$3,500404
9-5 Wagon
Man 5-spd, 4 cyl, 2.3 L, Turbo, B235R · Front-Wheel Drive
192822$3,500404
9-5 Wagon
Man 5-spd, 4 cyl, 2.3 L, Turbo, B235E · Front-Wheel Drive
192722$2,850404
9-5
Auto 5-spd, 4 cyl, 2.3 L, Turbo, B235R · Front-Wheel Drive
182721$3,700423
9-5
Auto 5-spd, 4 cyl, 2.3 L, Turbo, B235E · Front-Wheel Drive
172621$2,950423
9-5 Wagon
Auto 5-spd, 4 cyl, 2.3 L, Turbo, B235R · Front-Wheel Drive
172620$3,850444
9-5 Wagon
Auto 5-spd, 4 cyl, 2.3 L, Turbo, B235E · Front-Wheel Drive
172520$3,100444
9-5
Auto 5-spd, 6 cyl, 3.0 L, Turbo, B308E · Front-Wheel Drive
162419$4,050468
9-5 Wagon
Auto 5-spd, 6 cyl, 3.0 L, Turbo, B308E · Front-Wheel Drive
162419$4,050468
  • 9-5
    Man 5-spd, 4 cyl, 2.3 L, Turbo, B235E
    19 city · 28 hwy · $2,850/yr
    22
    mpg comb.
  • 9-5
    Man 5-spd, 4 cyl, 2.3 L, Turbo, B235R
    19 city · 28 hwy · $3,500/yr
    22
    mpg comb.
  • 9-5 Wagon
    Man 5-spd, 4 cyl, 2.3 L, Turbo, B235R
    19 city · 28 hwy · $3,500/yr
    22
    mpg comb.
  • 9-5 Wagon
    Man 5-spd, 4 cyl, 2.3 L, Turbo, B235E
    19 city · 27 hwy · $2,850/yr
    22
    mpg comb.
  • 9-5
    Auto 5-spd, 4 cyl, 2.3 L, Turbo, B235R
    18 city · 27 hwy · $3,700/yr
    21
    mpg comb.
  • 9-5
    Auto 5-spd, 4 cyl, 2.3 L, Turbo, B235E
    17 city · 26 hwy · $2,950/yr
    21
    mpg comb.
  • 9-5 Wagon
    Auto 5-spd, 4 cyl, 2.3 L, Turbo, B235R
    17 city · 26 hwy · $3,850/yr
    20
    mpg comb.
  • 9-5 Wagon
    Auto 5-spd, 4 cyl, 2.3 L, Turbo, B235E
    17 city · 25 hwy · $3,100/yr
    20
    mpg comb.
  • 9-5
    Auto 5-spd, 6 cyl, 3.0 L, Turbo, B308E
    16 city · 24 hwy · $4,050/yr
    19
    mpg comb.
  • 9-5 Wagon
    Auto 5-spd, 6 cyl, 3.0 L, Turbo, B308E
    16 city · 24 hwy · $4,050/yr
    19
    mpg comb.
Data from EPA fueleconomy.gov · synced Nov 9, 2026 · Fuel cost is EPA’s annual estimate (15,000 mi, 55% city)
06 —Safety

NHTSA 5-Star Safety Ratings

1 tested variant
NHTSA has not published 5-Star Safety Ratings for the 2002 Saab 9-5 as of Nov 9, 2026.
Data from NHTSA NCAP Safety Ratings API · synced Nov 9, 2026Vehicle 4528
07 —Maintenance

Maintenance basics

General guidance, not the OEM schedule. Check your owner’s manual.
General guidance
ItemMilesTimeNote
Engine oil & filter5,000–10,000 mi6–12 monthsFollow the oil-life monitor if fitted
Tire rotation5,000–7,500 miEvery oil changeCheck pressure monthly
Engine air filter15,000–30,000 mi1–2 yearsSooner in dusty areas
Cabin air filter15,000–25,000 mi1–2 years
Brake fluid—2–3 yearsAbsorbs moisture over time
Coolant60,000–100,000 mi5–10 yearsLong-life coolants last longer
Spark plugs60,000–100,000 mi—Iridium/platinum plugs at the long end
12V battery—3–5 yearsHeat shortens battery life
  • Engine oil & filter5,000–10,000 mi
    6–12 months
  • Tire rotation5,000–7,500 mi
    Every oil change
  • Engine air filter15,000–30,000 mi
    1–2 years
  • Cabin air filter15,000–25,000 mi
    1–2 years
  • Brake fluid—
    2–3 years
  • Coolant60,000–100,000 mi
    5–10 years
  • Spark plugs60,000–100,000 mi
    —
  • 12V battery—
    3–5 years
Typical intervals for modern cars. Severe service (towing, short trips, extreme heat or cold) shortens them.
09 —FAQ

2002 9-5 questions

How many recalls does the 2002 Saab 9-5 have?

6 safety recalls as of Nov 9, 2026, according to NHTSA. Recall repairs are free at a dealer. Check your VIN to see whether your car is included and whether the repair was done.

What are the most common 2002 Saab 9-5 problems?

Owners filed 65 complaints with NHTSA. The most-cited components are electrical system (33), engine and engine cooling (13), fuel system, gasoline (6). Complaints are unverified owner reports and aren't adjusted for how many cars were sold.

What MPG does the 2002 Saab 9-5 get?

The EPA rates the 2002 Saab 9-5 at 19–22 mpg combined, depending on engine and drivetrain (10 versions rated).

Data from NHTSA & EPA · synced Nov 9, 2026