Problems · NHTSA complaints
1996 Toyota RAV4 problems
Owners filed 47 complaints about the 1996 Toyota RAV4 with NHTSA between Aug 1996 and Oct 2016. The most-cited component is service brakes, hydraulic (11).
Complaints
47
Filed with NHTSA
Crashes
4
Reported by owners
Fires
2
Reported by owners
Injuries
5
People reported injured
Deaths
0
Reported to NHTSA
Complaints by component
One complaint can cite several components
- Service brakes, hydraulic11
- Power train9
- Latches/locks/linkages4
- Engine and engine cooling4
- Air bags4
- Seat belts2
- Electrical system2
- Suspension2
- Fuel system, gasoline2
- Seats2
- Engine1
- Structure1
- Steering1
- Vehicle speed control1
Complaints are unverified owner reports to NHTSA and are not normalized for sales volume. One complaint can cite several components.
Data from NHTSA Complaints API · synced Oct 27, 2026NHTSA vehicle page
When complaints were filed
Does it get worse with age? Complaints per calendar year filed
3
15
4
8
2
2
3
1
3
0
2
0
0
0
0
0
0
2
1
0
1
View as table
| Model year | Complaints filed per calendar year |
|---|---|
| 1996 | 3 |
| 1997 | 15 |
| 1998 | 4 |
| 1999 | 8 |
| 2000 | 2 |
| 2001 | 2 |
| 2002 | 3 |
| 2003 | 1 |
| 2004 | 3 |
| 2005 | 0 |
| 2006 | 2 |
| 2007 | 0 |
| 2008 | 0 |
| 2009 | 0 |
| 2010 | 0 |
| 2011 | 0 |
| 2012 | 0 |
| 2013 | 2 |
| 2014 | 1 |
| 2015 | 0 |
| 2016 | 1 |
Mileage at failure isn’t a structured field in NHTSA complaint data, so we don’t chart it. Some owners mention it in their reports below.
Top problems in owners’ words
Verbatim from NHTSA complaints, newest first
Service brakes, hydraulic
11 reports1 fire
“I NOTICED A GRINDING NOISE TOWARD THE FRONT OF THE CAR. A SHORT TIME LATER AN ADDITIONAL SOUND OF SOMETHING ROLLING AROUND FREELY IN THE FRONT DRIVER SIDE WHEEL WAS HEARD. I SUSPECTED BRAKE TROUBLE AND TOOK THE CAR TO SEARS AUTOMOTIVE WHERE THE FRONT BRAKES WERE WORKED ON 1 MONTH PRIOR. UPON INSPECTING THE VEHICLE, THE MECHANICS NOTICED THE PROBLEM TO BE THE FRONT AXLE SNAPPING AT THE WHEEL. THE SOUND WAS THE BROKEN OFF PIECE AND NUT ROLLING AROUND. THE BROKEN AXLE CAUSED DAMAGE TO THE FRONT BRAKE PAD AND CALIPER AND FRONT-END ALIGNMENT. ACCORDING TO THE MECHANICS, THE AXLE HAD A MATERIAL OR DESIGN DEFECT. I HAVE BOTH AXLE PIECES IN MY POSSESSION. PLEASE CONTACT ME IF YOU WOULD LIKE TO EXAMINE THEM OR IF THERE IS MORE INFORMATION NEEDED. THANK YOU FOR YOUR ATTENTION TO THIS MATTER. - DARRYL ROBB. *AK”
Power train
9 reports1 crash
“WHILE DRIVING 55 MPH, THE OWNER HEARD A LOUD BANG. THE VEHICLE SWERVED ALL OVER THE HIGHWAY. THE VEHICLE WOULD NO LONGER GO INTO 5TH GEAR. THE 4TH GEAR ALSO BEGAN SHOWING SYMPTOMS OF FAILURE. THE MANUFACTURER EVENTUALLY REPLACED THE TRANSMISSION. AFTER 40,000 MILES THE EXACT SAME FAILURE RECURRED WITH THE 5TH GEAR FAILING. THEY ARE NOT CLAIMING ANY RESPONSIBILITY FOR THE REPAIR. *JB”
Latches/locks/linkages
4 reports
“TL* THE CONTACT OWNS A 1996 TOYOTA RAV4. THE CONTACT STATED THAT WHEN THE TEMPERATURE WOULD DROP, THE DOORS WOULD SHUT ABNORMALLY AND THE LOCKS WOULD MALFUNCTION. THE CONTACT WAS UNABLE TO OPEN THE DOORS UNLESS THE VEHICLE WAS COMPLETELY WARM. THE VEHICLE WAS TAKEN TO THE DEALER AND THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE VIN WAS NOT AVAILABLE. THE FAILURE MILEAGE WAS 6,000 AND THE CURRENT MILEAGE WAS 70,000.”
Engine and engine cooling
4 reports
“THE CATALYTIC CONVERTER IS CLOGGED UP AND I THINK IT SHOULD HAVE NOT HAPPENED LIKE THAT. NM”
Air bags
4 reports2 crashes
“WHILE DRIVING AT 45 MPH CONSUMER HIT ICE POT HOLE, LOST CONTROL OF VEHICLE, AND HIT A GUARD RAIL, PASSENGER'S AIR BAG DEPLOYED, BUT DRIVER'S AIR BAG DEPLOYED HALF WAY. *AK *NM”
Seat belts
2 reports
“TL* THE CONTACT OWNS A 1996 TOYOTA RAV4. THE CONTACT STATED THAT THE FRONT DRIVER'S SIDE SEAT BELT BECAME UNLATCHED WHILE DRIVING. THE FAILURE RECURRED NUMEROUS TIMES. THE VEHICLE WAS TAKEN TO A DEALER FOR DIAGNOSIS BUT THE VEHICLE WAS NOT EXAMINED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE VEHICLE HAD NOT BEEN REPAIRED. THE FAILURE AND CURRENT MILEAGE WAS 367,000.”
Data from NHTSA Complaints API (owner reports, unverified) · synced Oct 27, 2026
Complaints are unverified owner reports to NHTSA and are not normalized for sales volume. One complaint can cite several components.