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Research · Midsize Cars

2009 Ford FusionRecalls, problems, MPG & safety

NHTSA lists 7 safety recalls and 1,023 owner complaints for the 2009 Ford Fusion. Most complaints involve service brakes (473) and air bags (359). The EPA rates it 20–23 mpg combined.

Check a VINAdd to my garage
Combined MPG
20–23mpg
EPA · 4 versions
NHTSA overall
—
Not rated by NCAP
Safety recalls
7campaigns
Latest Mar 2021
Owner complaints
1,023
Top: service brakes
Fuel cost / yr
$2,800est.
EPA estimate, best version
01 —Recalls

Safety recalls

7 NHTSA campaigns · applies to some vehicles, check your VIN

Air bags: inflator module

Park It: do not driveFree remedy

Ford Motor Company (Ford) is recalling certain 2013 Ford Mustang vehicles sold, or ever registered in the states of Alabama, California, Florida, Georgia, Hawaii, Louisiana, Mississippi, South Carolina, Texas, Puerto Rico, American Samoa, Guam, the Northern Mariana Islands (Saipan), and the U.S. Virgin Islands or "Zone A." Additionally, Ford is recalling certain 2010 Ford Edge, Fusion, Mustang and Ranger, Lincoln MKX and Zephyr/MKZ, and Mercury Milan vehicles ever registered in the states of Arizona, Arkansas, Delaware, District of Columbia, Illinois, Indiana, Kansas, Kentucky, Maryland, Missouri, Nebraska, Nevada, New Jersey, New Mexico, North Carolina, Ohio, Oklahoma, Pennsylvania, Tennessee, Virginia, and West Virginia or "Zone B." Ford is also recalling certain 2009 Ford Edge, Fusion, Mustang and Ranger, Lincoln MKX and Zephyr/MKZ, and Mercury Milan vehicles ever registered in the states of Alaska, Colorado, Connecticut, Idaho, Iowa, Maine, Massachusetts, Michigan, Minnesota, Montana, New Hampshire, New York, North Dakota, Oregon, Rhode Island, South Dakota, Utah, Vermont, Washington, Wisconsin, and Wyoming or "Zone C." These vehicles are equipped with air bag inflators assembled as part of the passenger frontal air bag modules, used as original equipment or replacement equipment (such as after a vehicle crash necessitating replacement of the original air bags), that may explode due to propellant degradation occurring after long-term exposure to high absolute humidity, temperature and temperature cycling.

Air bagsReported Jan 11, 2018NHTSA 18V046000

Air bags: inflator module

Park It: do not driveRemedy pending

Ford Motor Company (Ford) is recalling certain 2012 Ford Fusion and Mustang and Lincoln Zephyr and MKZ vehicles originally sold, or ever registered, in Alabama, California, Florida, Georgia, Hawaii, Louisiana, Mississippi, South Carolina, Texas, Puerto Rico, American Samoa, Guam, the Northern Mariana Islands (Saipan), and the U.S. Virgin Islands, or "Zone A." Additionally, unless included in "Zone A" above, Ford is recalling certain 2009 Ford Ranger, Edge, Fusion and Mustang, Lincoln MKX, MKZ and Zephyr and Mercury Milan vehicles originally sold, or ever registered, in Arizona, Arkansas, Delaware, District of Columbia, Illinois, Indiana, Kansas, Kentucky, Maryland, Missouri, Nebraska, Nevada, New Jersey, New Mexico, North Carolina, Ohio, Oklahoma, Pennsylvania, Tennessee, Virginia and West Virginia, or "Zone B." Additionally, unless included in "Zone A" or "Zone B" above, Ford is recalling certain 2007-2008 Ford Ranger, Edge and Lincoln MKX, 2006-2008 Ford Fusion, Mercury Milan, Lincoln Zephyr and MKZ, 2005-2008 Ford Mustang and 2005-2006 Ford GT vehicles originally sold, or ever registered, in the states of Alaska, Colorado, Connecticut, Idaho, Iowa, Maine, Massachusetts, Michigan, Minnesota, Montana, New Hampshire, New York, North Dakota, Oregon, Rhode Island, South Dakota, Utah, Vermont, Washington, Wisconsin and Wyoming. These vehicles are equipped with certain air bag inflators assembled as part of the passenger frontal air bag modules used as original equipment or replacement equipment. In the event of a crash necessitating deployment of the passenger frontal air bag, these inflators may rupture due to propellant degradation occurring after long-term exposure to absolute humidity and temperature cycling.

Air bagsReported Jan 10, 2017NHTSA 17V024000

Air bags: inflator module

Park It: do not driveRemedy pending

Ford Motor Company (Ford) is recalling certain model year 2007-2011 Ford Ranger vehicles, 2006-2011 Ford Fusion, Mercury Milan and Lincoln Zephyr/MKZ vehicles, 2007-2010 Ford Edge, Lincoln MKX vehicles, 2005-2006 Ford GT vehicles, and 2005-2011 Ford Mustang vehicles originally sold, or ever registered, in Alabama, California, Florida, Georgia, Hawaii, Louisiana, Mississippi, South Carolina, Texas, Puerto Rico, American Samoa, Guam, the Northern Mariana Islands (Saipan), and the U.S. Virgin Islands, or "Zone A." Additionally, unless included in "Zone A" above, Ford is recalling certain model year 2007-2008 Ford Ranger, Edge and Lincoln MKX vehicles, 2006-2008 Ford Fusion, Mercury Milan and Lincoln Zephyr/MKZ vehicles, 2005-2006 Ford GT vehicles and 2005-2008 Ford Mustang vehicles originally sold, or ever registered, in Arizona, Arkansas, Delaware, District of Columbia, Illinois, Indiana, Kansas, Kentucky, Maryland, Missouri, Nebraska, Nevada, New Jersey, New Mexico, North Carolina, Ohio, Oklahoma, Pennsylvania, Tennessee, Virginia, and West Virginia, or "Zone B." Any vehicle not included in "Zone A", or "Zone B" is not included in the safety recall. These vehicles are equipped with certain air bag inflators assembled as part of the passenger frontal air bag modules, and used as original equipment or replacement equipment. In the event of a crash necessitating deployment of the front air bags, these inflators may rupture due to propellant degradation occurring after long-term exposure to absolute humidity and temperature cycling.

Air bagsReported May 31, 2016NHTSA 16V384000
See all 7 recalls with remedies
Data from NHTSA Recalls API · synced Nov 4, 2026 · All recall detailsNHTSA vehicle page
02 —Complaints

Owner complaints by component

1,023 complaints filed with NHTSA · Feb 2009 – Oct 2026
  1. Service brakes473
  2. Air bags359
  3. Service brakes, hydraulic61
  4. Structure42
  5. Vehicle speed control33
  6. Engine30
  7. Electrical system23
  8. Power train20
  9. Steering16

Complaints are unverified owner reports to NHTSA and are not normalized for sales volume. One complaint can cite several components.

By model year

Complaints for each Fusion model year we’ve synced.

View as table
Model yearNHTSA complaints
2006730
20071,064
20081,353
20091,023
20105,129
20112,795
20122,617
20131,957
20141,433
20151,066
20161,737
20171,114
2018444
2019378
2020185
Crashes reported
65
Fires reported
5
Injuries reported
40
Deaths reported
0
Data from NHTSA Complaints API · synced Nov 4, 2026 · Full problem breakdownNHTSA vehicle page
03 —Common problems

What owners report most

Verbatim excerpts from NHTSA complaints, by component

Service brakes

473 reports40 crashes1 fire
“Dear NHTSA, The braking system failed which was covered by Ford Safety Recall 19S54 with NHTSA campaign #19V904000 at 37,750 miles. After research and finding the label of the ABS Hydraulic Control Unit still on the vehicle, being manufactured 07/12/2008, picture attached, it turned out to be the original HCU, whose failures were the reason for the Safety Recall. A Ford dealer had performed software evaluation of the ABS HCU and determined replacement of unit not necessary. This was done on 4/14/2021 at 17,606 miles along with break fluid change to DOT4 and reservoir cap change. Unfortunately my wife just went through a four-way stop intersection when the break pedal went to the end of its movement without being able to stop. No injuries or crashes involved. According to all sources read, this was caused by the ABS HCU valve being stuck open after attempting to brake on the slippery road during rain. The car is no longer safe to drive and sitting in front of our home. Asked Ford Motor Co to take care of this incomplete repair by the Ford dealer and replace the HCU but they say it’s no longer their responsibility. My understanding is that with a safety recall,…”
Owner complaint to NHTSAFiled Sep 3, 2026Service brakesODI 11762013

Air bags

359 reports20 crashes
“The contact owns a 2009 Ford Fusion. The contact stated while driving 35-45 MPH, the brake pedal was depressed; however, the vehicle was slow to respond. The check brakes system message was displayed. The ABS warning light was illuminated. The contact received notifications of NHTSA Campaign Numbers: 19V904000 (Service Brakes, Hydraulic) and 21V158000 (Air Bags); however, the parts to do the recall repairs were not yet available. The local dealer was contacted. The dealer completed the air bag recall and diagnosed the vehicle and determined that the brake module and HECU module were corroded. The vehicle was not repaired. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was made aware of the issue, but no additional assistance was provided. The failure mileage was approximately 96,970. Parts distribution disconnect.”
Owner complaint to NHTSAFiled Oct 25, 2024Service brakes, hydraulic, Air bagsODI 11621936

Service brakes, hydraulic

61 reports2 crashes
“The contact owns a 2009 Ford Fusion. The contact stated that while driving 20 MPH and coming to a complete stop at a traffic light, the brake pedal was depressed but traveled down to the floorboard. The contact shifted into neutral(N) and continued to pump the brake pedal until the vehicle responded. The vehicle was taken to the dealer to be repaired under NHTSA Campaign Number: 19V904000 (Service Brakes, Hydraulic). The brake calipers and the brake master cylinder were replaced, and the ABS module was cleaned; however, the failure persisted, and the contact was advised to retrieve the vehicle. The contact believed that the ABS module replacement was required to repair the vehicle, but the dealer denied additional repairs.”
Owner complaint to NHTSAFiled Oct 6, 2026Service brakes, hydraulicODI 11769237
All 2009 Fusion problemsSend a problem to a mechanic on findmechanic.ai
Data from NHTSA Complaints API (owner reports, unverified) · synced Nov 4, 2026
04 —Key specs

Engines, transmissions & drive

4 versions rated by the EPA
EPA class
Midsize Cars
Engines
2.3L 4-cyl · 3.0L 6-cyl
Transmissions
Automatic 5-spd · Manual 5-spd · Automatic 6-spd
Drive
Front-Wheel Drive · 4-Wheel or All-Wheel Drive
Fuel
Regular Gasoline

Towing, payload and dimensions aren’t in the EPA or NHTSA data, so we don’t list them.

Data from EPA fueleconomy.gov · synced Nov 4, 2026EPA listing
05 —Fuel economy

EPA fuel economy by version

City / highway / combined, annual fuel cost and CO₂
EPA
VersionCityHwyComb.Fuel / yrCO₂ g/mi
Fusion FWD
Auto 5-spd, 4 cyl, 2.3 L · Front-Wheel Drive
202823$2,800386
Fusion FWD
Man 5-spd, 4 cyl, 2.3 L · Front-Wheel Drive
202923$2,800386
Fusion FWD
Auto 6-spd, 6 cyl, 3.0 L · Front-Wheel Drive
182621$3,050423
Fusion AWD
Auto 6-spd, 6 cyl, 3.0 L · 4-Wheel or All-Wheel Drive
172520$3,200444
  • Fusion FWD
    Auto 5-spd, 4 cyl, 2.3 L
    20 city · 28 hwy · $2,800/yr
    23
    mpg comb.
  • Fusion FWD
    Man 5-spd, 4 cyl, 2.3 L
    20 city · 29 hwy · $2,800/yr
    23
    mpg comb.
  • Fusion FWD
    Auto 6-spd, 6 cyl, 3.0 L
    18 city · 26 hwy · $3,050/yr
    21
    mpg comb.
  • Fusion AWD
    Auto 6-spd, 6 cyl, 3.0 L
    17 city · 25 hwy · $3,200/yr
    20
    mpg comb.
Estimate your fuel costCost of ownership
Data from EPA fueleconomy.gov · synced Nov 4, 2026 · Fuel cost is EPA’s annual estimate (15,000 mi, 55% city)
06 —Safety

NHTSA 5-Star Safety Ratings

1 tested variant
NHTSA has not published 5-Star Safety Ratings for the 2009 Ford Fusion as of Nov 4, 2026.
Data from NHTSA NCAP Safety Ratings API · synced Nov 4, 2026Vehicle 5127
07 —Maintenance

Maintenance basics

General guidance, not the OEM schedule. Check your owner’s manual.
General guidance
ItemMilesTimeNote
Engine oil & filter5,000–10,000 mi6–12 monthsFollow the oil-life monitor if fitted
Tire rotation5,000–7,500 miEvery oil changeCheck pressure monthly
Engine air filter15,000–30,000 mi1–2 yearsSooner in dusty areas
Cabin air filter15,000–25,000 mi1–2 years
Brake fluid—2–3 yearsAbsorbs moisture over time
Coolant60,000–100,000 mi5–10 yearsLong-life coolants last longer
Spark plugs60,000–100,000 mi—Iridium/platinum plugs at the long end
12V battery—3–5 yearsHeat shortens battery life
  • Engine oil & filter5,000–10,000 mi
    6–12 months
  • Tire rotation5,000–7,500 mi
    Every oil change
  • Engine air filter15,000–30,000 mi
    1–2 years
  • Cabin air filter15,000–25,000 mi
    1–2 years
  • Brake fluid—
    2–3 years
  • Coolant60,000–100,000 mi
    5–10 years
  • Spark plugs60,000–100,000 mi
    —
  • 12V battery—
    3–5 years
Typical intervals for modern cars. Severe service (towing, short trips, extreme heat or cold) shortens them.
09 —FAQ

2009 Fusion questions

How many recalls does the 2009 Ford Fusion have?

7 safety recalls as of Nov 4, 2026, according to NHTSA. Recall repairs are free at a dealer. Check your VIN to see whether your car is included and whether the repair was done.

What are the most common 2009 Ford Fusion problems?

Owners filed 1,023 complaints with NHTSA. The most-cited components are service brakes (473), air bags (359), service brakes, hydraulic (61). Complaints are unverified owner reports and aren't adjusted for how many cars were sold.

What MPG does the 2009 Ford Fusion get?

The EPA rates the 2009 Ford Fusion at 20–23 mpg combined, depending on engine and drivetrain (4 versions rated).

Data from NHTSA & EPA · synced Nov 4, 2026