2004 Toyota Tacoma problems

“Immediately after the manufacturer recall requiring full frame replacement (completed November 2017 by the same dealership referenced below), the vehicle developed abnormal handling not present before the repair, including improper tracking and rear end instability. No warning lights/diagnostic messages were present. These issues were reported to the servicing dealership within weeks and repeatedly over the following years. Despite multiple short initial inspections and two extended service periods—totaling approximately fourteen months in the dealership’s possession—the dealership repeatedly reported no defect found and continued to advise that the vehicle was safe to operate. Due to ongoing safety concerns, an independent inspection was recently obtained. It confirmed measurable rear axle offset and a thrust angle deviation outside acceptable tolerances. The defect is visually apparent: the rear wheels are not symmetrically aligned, and the vehicle exhibits a noticeable “crab walking” effect when viewed from behind. The root cause remains undetermined and would require further diagnostic work and significant disassembly. All documentation and inspection…”

“I was turning into a gas station and all the sudden the vehicle came to a complete stop i was unable to move the vehicle and sat there until the tow truck was able to show up. Looked under the vehicle and on the passenger side front suspension the lower ball joint was no longer where it belongs.”

“WHILE IN REVERSE, IDLING SLOWLY TO A STOP TO PICK UP A HOT WATER HEATER, THE VEHICLE SUDDENLY ACCELERATED INDEPENDENTLY. THE VEHICLE DID NOT RESPOND WHEN THE BRAKE PEDAL WAS DEPRESSED. AS A RESULT THE VEHICLE CRASHED INTO A PLUMBING SUPPLY WAREHOUSE, SENDING THE VEHICLE THROUGH AN OVERHEAD DOOR AND THROUGH EXPENSIVE HOT WATER HEATERS AND SPAS. THE VEHICLE CONTINUED INTO THE WAREHOUSE UNTIL IT HIT AN IMMOVABLE OBJECT AND STOPPED. THE THROTTLE CONTINUED TO HIGHLY REV THE ENGINE AND THE VEHICLE WAS SHIFTED INTO DRIVE TO GET OUT OF THE WAREHOUSE. THE VEHICLE CRASHED AT HIGH SPEED ON THE WAY OUT, AND ONTO THE STREET. BRAKES DID NOT STOP THE VEHICLE. THE VEHICLE WAS EVENTUALLY SHIFTED INTO NEUTRAL AND THE THROTTLE RESUMED NORMAL SPEED OPERATION. NEXT DAY, TOYOTA DEALER COULD NOT DIAGNOSE THE THROTTLE PROBLEM BECAUSE, BEING A 2004, IT DID NOT THROW COMPUTER FAILURE CODES. INDEPENDENT GARAGE DIAGNOSED THE PROBLEM AS A FAILED THROTTLE POSITION SENSOR. EARLIER IN THE SAME WEEK, THE THROTTLE STUCK OPEN WHEN BACKING UP AT LOW SPEED, BUT I DIDN'T THINK ANYTHING ABOUT IT OR THE SERIOUSNESS OF A FAILING THROTTLE. THE TRUCK IS NOW OPERATING AFTER REPAIRS.”

“I was driving home from a neighboring city after picking up a friend and on my way there on the interstate I noticed the back end of the vehicle was very loose. Upon arriving at my apartment and parking the vehicle I contacted a friend who was a prior state safety inspector, he looked under the vehicle and said the frame right where the shackle for the leaf spring on the driver's side had completely blown out and was no longer connected. Checked the passenger side and said it was connected by maybe 1/4 of an inch of frame. I was made aware of a safety recall that expired back in 2019 by Hailey Toyota and was informed they would not fix it for free. Neither myself or the original owner had every received documentation regarding this issue and was never informed that the entire frame had to be replaced under the recall/extended warranty. I have shelled out well over $600 in materials and labor to have my frame welded and patched with a kit specifically made for these vehicles and this issue and I'm still having problems out of it.”

“My 2004 Toyota Tacoma was part of the frame replacement back in the fall of 2018 when Bobby Rahal Toyota in Mechanicsburg, PA has by truck for over 6 months while they replaced my frame. It has been determined that my rear differential is rusted and is now to the point of needing replaced. For over the last year I have tried working with Bobby Rahal to come to and understanding on having this repaired due to the fact that my mechanic believes that this rust is in fact the same issue as the frame and should have been replaced when the frame was. All they will tell me is that the recall is closed and there is nothing they can do. Very disappointed in the fact that this was handled when it should have been. Now I am stuck trying to figure out how to pay for this myself. I have taken very good care of my truck for over 21 years and there is no reason for me to have to pay out of pocket for something that they should have taken care of during the recall. I don't have a lift to check the underneath of my truck, I trust when there is a recall that the dealership will do its job and fix everything safely and not put an unsafe vehicle back on the road and wait until a…”

“The contact owns a 2004 Toyota Tacoma. The contact stated while driving 20 MPH and making a right turn, the vehicle lost motive power and stalled. There was no warning light illuminated. The contact was able to veer to the side of the road. The vehicle failed to restart after several attempts. The vehicle was towed to the dealer, where it was diagnosed that the Electronic Fuel Injection (EFI) main fuse had blown due to a short circuit. The dealer replaced the Electronic Fuel Injection (EFI) main fuse; however, the failure persisted. Additionally, the dealer diagnosed that the subframe was severely corroded, including transmission components and fuel system components. The manufacturer was notified of the failure and informed the contact that they could not assist as unknown recalls had expired. The vehicle was not repaired. The failure mileage was approximately 150,000.”