NHTSA lists 13 safety recalls and 466 owner complaints for the 2004 Toyota Tundra. Most complaints involve structure (200) and suspension (152). The EPA rates it 14–16 mpg combined.
Tenneco Automotive (DRiV) is recalling certain aftermarket ball joints for 2004-2007 Toyota Sequoia and 2004-2006 Toyota Tundra vehicles, MOOG part number K80521, K80522, NAPA part number NCP2601633, NCP2601634, ACDelco part number 45D2344, and 45D2345. The ball joint housing may have inadequate hardness, causing premature failure.
Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain 2010-2016 4Runner, 2003-2006 Tundra, 2003-2013 Corolla, 2009-2010 Corolla Matrix, 2004-2005 RAV4, 2002-2007 Sequoia, 2011-2013 Sienna, 2008-2012 Scion xB, 2008-2009 Lexus IS-F, 2007-2012 Yaris and Lexus ES350, 2010-2017 Lexus GX460, 2002-2010 Lexus SC430, 2006-2012 Lexus IS250 and IS350 and 2010-2015 Lexus IS250C and IS350C vehicles. These vehicles had their driver or passenger frontal air bag inflators previously replaced under a prior recall using inflators of the same design. The inflators may explode due to propellant degradation occurring after long-term exposure to high absolute humidity, temperature and temperature cycling.
Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain 2002-2005 Lexus SC and Toyota Sequoia, 2003-2005 Toyota Corolla and Tundra, and 2003-2007 Pontiac Vibe vehicles. These vehicles are equipped with certain air bag inflators assembled as part of the passenger frontal air bag modules used as original equipment or replacement equipment. In the event of a crash necessitating deployment of the passenger frontal air bag, these inflators may explode due to propellant degradation.
Complaints are unverified owner reports to NHTSA and are not normalized for sales volume. One complaint can cite several components.
Complaints for each Tundra model year we’ve synced.
| Model year | NHTSA complaints |
|---|---|
| 2000 | 1,026 |
| 2001 | 421 |
| 2002 | 511 |
| 2003 | 411 |
| 2004 | 466 |
| 2005 | 377 |
| 2006 | 545 |
| 2007 | 390 |
| 2008 | 327 |
| 2009 | 38 |
| 2010 | 163 |
| 2011 | 134 |
| 2012 | 156 |
| 2013 | 85 |
| 2014 | 93 |
| 2015 | 51 |
| 2016 | 120 |
| 2017 | 78 |
| 2018 | 100 |
| 2019 | 74 |
| 2020 | 47 |
| 2021 | 24 |
| 2022 | 432 |
| 2023 | 412 |
| 2024 | 349 |
| 2025 | 141 |
“The contact owns a 2004 Toyota Tundra. The contact stated that the vehicle was Emissions tested, and rust was discovered on the driver’s and passenger’s side subframes. The dealer was notified of the issue, but the vehicle was not repaired. The manufacturer was notified of the failure. The contact related the failure to NHTSA Action Number: PE09049 (Service Brakes, Hydraulic, Tires, Fuel System, Gasoline, Structure). The failure mileage was 72,000.”
“The contact owns a 2004 Toyota Tundra. The contact stated that while driving approximately 40 MPH, there was an abnormal screeching sound coming from the vehicle. The contact then saw sparks coming from the rear driver’s side of the vehicle, and the driver’s side rear wheel was turned sideways. The vehicle was pulled over to the shoulder and was later towed back to the residence. The vehicle was taken to an independent mechanic, and the contact was informed that the ball joint, control arms, front suspension, and several other unknown parts needed to be replaced. The vehicle was repaired; however, the failure persisted. The independent mechanic made the contact aware of an unknown NHTSA Campaign Number; however, the VIN was not under recall. The manufacturer was notified of the failure. The failure mileage was approximately 200,000.”
“The contact owns a 2004 Toyota Tundra. The contact stated that while driving approximately 60 MPH during heavy rains, the vehicle hydroplaned and spun several times before the front end crashed into a guardrail. The driver's side air bag failed to deploy, causing the driver's chest to strike the steering wheel. A bystander assisted the contact out of the vehicle and called an ambulance and the Police. The contact was transported to the emergency room by ambulance. The contact sustained internal and external bruises to the chest, stomach, and bruises to the armpit from the seat belt. The vehicle was towed to a tow yard. The failure mileage was approximately 185,000. The VIN and license plate were unavailable.”
Towing, payload and dimensions aren’t in the EPA or NHTSA data, so we don’t list them.
| Version | City | Hwy | Comb. | Fuel / yr | CO₂ g/mi |
|---|---|---|---|---|---|
| Tundra 2WD Auto 4-spd, 6 cyl, 3.4 L · Rear-Wheel Drive | 15 | 18 | 16 | $4,000 | 555 |
| Tundra 2WD Man 5-spd, 6 cyl, 3.4 L · Rear-Wheel Drive | 15 | 18 | 16 | $4,000 | 555 |
| Tundra 4WD Man 5-spd, 6 cyl, 3.4 L · 4-Wheel or All-Wheel Drive | 15 | 18 | 16 | $4,000 | 555 |
| Tundra 4WD Auto 4-spd, 6 cyl, 3.4 L · 4-Wheel or All-Wheel Drive | 14 | 17 | 15 | $4,300 | 592 |
| Tundra 2WD Auto 4-spd, 8 cyl, 4.7 L · Rear-Wheel Drive | 13 | 16 | 14 | $4,600 | 635 |
| Tundra 4WD Auto 4-spd, 8 cyl, 4.7 L · 4-Wheel or All-Wheel Drive | 13 | 16 | 14 | $4,600 | 635 |
| Item | Miles | Time | Note |
|---|---|---|---|
| Engine oil & filter | 5,000–10,000 mi | 6–12 months | Follow the oil-life monitor if fitted |
| Tire rotation | 5,000–7,500 mi | Every oil change | Check pressure monthly |
| Engine air filter | 15,000–30,000 mi | 1–2 years | Sooner in dusty areas |
| Cabin air filter | 15,000–25,000 mi | 1–2 years | |
| Brake fluid | — | 2–3 years | Absorbs moisture over time |
| Coolant | 60,000–100,000 mi | 5–10 years | Long-life coolants last longer |
| Spark plugs | 60,000–100,000 mi | — | Iridium/platinum plugs at the long end |
| 12V battery | — | 3–5 years | Heat shortens battery life |
13 safety recalls as of Oct 27, 2026, according to NHTSA. Recall repairs are free at a dealer. Check your VIN to see whether your car is included and whether the repair was done.
Owners filed 466 complaints with NHTSA. The most-cited components are structure (200), suspension (152), air bags (50). Complaints are unverified owner reports and aren't adjusted for how many cars were sold.
The EPA rates the 2004 Toyota Tundra at 14–16 mpg combined, depending on engine and drivetrain (6 versions rated).