Problems · NHTSA complaints

2004 Toyota Tundra problems

Owners filed 466 complaints about the 2004 Toyota Tundra with NHTSA between Jan 2004 and Sep 2026. The most-cited component is structure (200).

Complaints
466
Filed with NHTSA
Crashes
25
Reported by owners
Fires
1
Reported by owners
Injuries
21
People reported injured
Deaths
1
Reported to NHTSA
01 —By component

Complaints by component

One complaint can cite several components
  1. Structure200
  2. Suspension152
  3. Air bags50
  4. Power train46
  5. Steering26
  6. Service brakes18
  7. Service brakes, hydraulic15
  8. Electrical system13
  9. Vehicle speed control11
  10. Tires9
  11. Visibility8
  12. Wheels8
  13. Engine6
  14. Seat belts5

Complaints are unverified owner reports to NHTSA and are not normalized for sales volume. One complaint can cite several components.

Data from NHTSA Complaints API · synced Oct 27, 2026NHTSA vehicle page
02 —Trend

When complaints were filed

Does it get worse with age? Complaints per calendar year filed
View as table
Model yearComplaints filed per calendar year
20047
200514
200628
200731
200811
20099
201010
201111
201224
201338
201439
201542
201635
201730
201819
201941
202024
202117
20229
202312
20248
20252
20265

Mileage at failure isn’t a structured field in NHTSA complaint data, so we don’t chart it. Some owners mention it in their reports below.

03 —Owner reports

Top problems in owners’ words

Verbatim from NHTSA complaints, newest first

Structure

200 reports1 crash
“The contact owns a 2004 Toyota Tundra. The contact stated that the vehicle was Emissions tested, and rust was discovered on the driver’s and passenger’s side subframes. The dealer was notified of the issue, but the vehicle was not repaired. The manufacturer was notified of the failure. The contact related the failure to NHTSA Action Number: PE09049 (Service Brakes, Hydraulic, Tires, Fuel System, Gasoline, Structure). The failure mileage was 72,000.”
Owner complaint to NHTSAFiled Apr 14, 2026StructureODI 11731089

Suspension

152 reports6 crashes3 related recalls
“The contact owns a 2004 Toyota Tundra. The contact stated that while driving approximately 40 MPH, there was an abnormal screeching sound coming from the vehicle. The contact then saw sparks coming from the rear driver’s side of the vehicle, and the driver’s side rear wheel was turned sideways. The vehicle was pulled over to the shoulder and was later towed back to the residence. The vehicle was taken to an independent mechanic, and the contact was informed that the ball joint, control arms, front suspension, and several other unknown parts needed to be replaced. The vehicle was repaired; however, the failure persisted. The independent mechanic made the contact aware of an unknown NHTSA Campaign Number; however, the VIN was not under recall. The manufacturer was notified of the failure. The failure mileage was approximately 200,000.”
Owner complaint to NHTSAFiled Feb 17, 2026SuspensionODI 11718541

Air bags

50 reports7 crashes5 related recalls
“The contact owns a 2004 Toyota Tundra. The contact stated that while driving approximately 60 MPH during heavy rains, the vehicle hydroplaned and spun several times before the front end crashed into a guardrail. The driver's side air bag failed to deploy, causing the driver's chest to strike the steering wheel. A bystander assisted the contact out of the vehicle and called an ambulance and the Police. The contact was transported to the emergency room by ambulance. The contact sustained internal and external bruises to the chest, stomach, and bruises to the armpit from the seat belt. The vehicle was towed to a tow yard. The failure mileage was approximately 185,000. The VIN and license plate were unavailable.”
Owner complaint to NHTSAFiled Sep 8, 2026Air bagsCrash reportedODI 11762695

Power train

46 reports5 crashes
“VEHICLE'S ACCELERATION BECAME UNCONTROLLABLE. IN ADDITION, THE BRAKES AND THE ANTILOCK SYSTEM SEEM TO FAILED. THE VEHICLE WAS IN DRIVE AND PROCEEDING DOWN AN INCLINE, TRAVELLING ABOUT 30MPH WHEN THE UNINTENDED ACCELERATION OCCURRED.”
Owner complaint to NHTSAFiled Feb 13, 2021Power train, Vehicle speed control, Service brakesCrash reportedODI 11396124

Steering

26 reports2 crashes
“1) The newly installed rack & pinion rack locks up and tried to turn right when on a continuous or left turn followed closely by another left turn. 2) My safety and the other drivers near me were all in danger when the loss of steering control occurs. The problem makes the vehicle want to turn hard to the right and the hydraulics are too strong to control the steering. 3) The problem has not been confirmed by a dealer or independent service center, but the problem still exist and is repeatable for any needed inspection. 4) The vehicle has not been inspected by any outside entity, but is available for inspection. The problem still exist and can be confirmed. 5) There are no warning lights or symptoms. When it happens, all of the sudden the truck wants to make a hard right and there is nothing you can do to stop it, other than stop and let go the the steering wheel.”
Owner complaint to NHTSAFiled May 19, 2026SteeringODI 11738850

Service brakes

18 reports2 crashes
“Purchased new Toyota Tundra in 2004. Performed rust recall at dealer on 07/22/15. October 2016, brakes failed. Brake line completely rusted. July 26, 2021, Toyota Tundra rejected at state inspection for badly rusted frame. Inspectors were unable to get wheel off to inspect brakes because of rust damage. Took to Toyota dealer on March 9, 2022. They performed airbag recall. Unable to do front suspension lower ball joints recall. Dealer said frame could break when they put it on lift. Dealer said Timeframe to repair frame had expired. Estimate to fix frame over $15,000; Plus would need a lot more parts to go with replacement. Vehicle has approximately 68,500 miles on it.”
Owner complaint to NHTSAFiled Aug 25, 2022Suspension, Structure, Service brakesODI 11481230
Data from NHTSA Complaints API (owner reports, unverified) · synced Oct 27, 2026

Complaints are unverified owner reports to NHTSA and are not normalized for sales volume. One complaint can cite several components.