Research · Two Seaters

2004 Chevrolet CorvetteRecalls, problems, MPG & safety

NHTSA lists 4 safety recalls and 217 owner complaints for the 2004 Chevrolet Corvette. Most complaints involve fuel system, gasoline (95) and fuel/propulsion system (52). The EPA rates it 19–20 mpg combined.

Combined MPG
19–20mpg
EPA · 2 versions
NHTSA overall
—
Not rated by NCAP
Safety recalls
4campaigns
Latest May 2009
Owner complaints
217
Top: fuel system, gasoline
Fuel cost / yr
$3,850est.
EPA estimate, best version
01 —Recalls

Safety recalls

4 NHTSA campaigns · applies to some vehicles, check your VIN

Exterior lighting: headlights

Free remedy

DOPE, INC. IS RECALLING 42,540 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.

Exterior lightingReported May 11, 2009NHTSA 09E025000

Exterior lighting

Free remedy

SABERSPORT IS RECALLING 16,270 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.

Exterior lightingReported Apr 7, 2009NHTSA 09E012000

Steering: linkages

Free remedy

ON CERTAIN PASSENGER VEHICLES INVOLVED IN THIS CAMPAIGN, THE LOWER CONTROL ARM BALL STUD NUT/WASHER ASSEMBLIES WITH WASHERS WERE MADE OF THE WRONG MATERIAL. THE WASHERS MAY FRACTURE AND BECOME LOOSE OR FALL AWAY FROM THE VEHICLE, REDUCING CLAMP LOAD. SEPARATION OF THE CONTROL ARM BALL STUD AND STEERING KNUCKLE, DUE TO DISENGAGEMENT OF THE TAPERED ATTACHMENT AND RETAINING NUT, IS POSSIBLE.

SteeringReported Jun 9, 2004NHTSA 04V273000
Data from NHTSA Recalls API · synced Nov 10, 2026 · All recall detailsNHTSA vehicle page
02 —Complaints

Owner complaints by component

217 complaints filed with NHTSA · Jun 2004 – Aug 2024
  1. Fuel system, gasoline95
  2. Fuel/propulsion system52
  3. Steering36
  4. Electrical system11
  5. Electronic stability control (esc)8
  6. Service brakes7
  7. Traction control system5
  8. Air bags4
  9. Vehicle speed control4

Complaints are unverified owner reports to NHTSA and are not normalized for sales volume. One complaint can cite several components.

By model year

Complaints for each Corvette model year we’ve synced.

View as table
Model yearNHTSA complaints
199644
1997153
1998399
1999308
2000277
2001203
2002170
2003112
2004217
2005538
2006413
2007386
2008589
2009152
201084
201185
201256
201382
201464
201565
2016105
2017257
201851
2019148
202034
202113
202221
202327
202422
202511
20261
Crashes reported
4
Fires reported
1
Injuries reported
2
Deaths reported
0
Data from NHTSA Complaints API · synced Nov 10, 2026 · Full problem breakdownNHTSA vehicle page
03 —Common problems

What owners report most

Verbatim excerpts from NHTSA complaints, by component

Fuel system, gasoline

95 reports
“The contact owns a 2004 Chevrolet Corvette. The contact stated while driving approximately 35 MPH, the odor of gasoline was detected by the contact and his wife. The contact stated no warning light was illuminated. The contact stated that the odor of gasoline was strongest in the cabin after refueling the vehicle to a full tank. The contact had taken the vehicle to a local dealer, where it was diagnosed and determined that a cross fill tube needed to be installed. The vehicle had been repaired. The contact stated that the gasoline odor was again detected while driving at various speeds. The contact researched online and related the failure to NHTSA Action Number: PE10015 (Fuel System, Gasoline). The manufacturer had not been informed of the failure. The failure mileage was approximately 44,000.”
Owner complaint to NHTSAFiled Aug 7, 2023Fuel system, gasolineODI 11536947

Fuel/propulsion system

52 reports
“- Fuel tank leaks - gasoline puddles under car, heavy fumes - Fire / explosion hazard - Confirmed by local mechanic as existing problem in that year - Inspected and confirmed by selling dealer - trying to repair - No auto warning, smell of fumes and gas on garage floor day after delivery of car”
Owner complaint to NHTSAFiled Aug 1, 2024Fuel/propulsion systemODI 11605841

Steering

36 reports3 crashes
“The contact's friend owns a 2004 Chevrolet Corvette. The contact stated that while his friend was starting the vehicle, the steering wheel seized. The dealer was made aware of the failure but informed the contact that they were unable to assist due to the age of the vehicle. The vehicle was not diagnosed nor repaired. The manufacturer was not made aware of the failure. The contact related the failure to NHTSA Campaign Number: 04V060000 (Steering) however, the VIN was not included in the recall. The failure mileage was approximately 75,000.”
Owner complaint to NHTSAFiled Aug 1, 2022SteeringODI 11476933
Data from NHTSA Complaints API (owner reports, unverified) · synced Nov 10, 2026
04 —Key specs

Engines, transmissions & drive

2 versions rated by the EPA
EPA class
Two Seaters
Engines
5.7L 8-cyl
Transmissions
Manual 6-spd · Automatic 4-spd
Drive
Rear-Wheel Drive
Fuel
Premium Gasoline

Towing, payload and dimensions aren’t in the EPA or NHTSA data, so we don’t list them.

Data from EPA fueleconomy.gov · synced Nov 10, 2026EPA listing
05 —Fuel economy

EPA fuel economy by version

City / highway / combined, annual fuel cost and CO₂
EPA
VersionCityHwyComb.Fuel / yrCO₂ g/mi
Corvette
Man 6-spd, 8 cyl, 5.7 L · Rear-Wheel Drive
172620$3,850444
Corvette
Auto 4-spd, 8 cyl, 5.7 L · Rear-Wheel Drive
162319$4,050468
  • Corvette
    Man 6-spd, 8 cyl, 5.7 L
    17 city · 26 hwy · $3,850/yr
    20
    mpg comb.
  • Corvette
    Auto 4-spd, 8 cyl, 5.7 L
    16 city · 23 hwy · $4,050/yr
    19
    mpg comb.
Data from EPA fueleconomy.gov · synced Nov 10, 2026 · Fuel cost is EPA’s annual estimate (15,000 mi, 55% city)
06 —Safety

NHTSA 5-Star Safety Ratings

1 tested variant
NHTSA has not published 5-Star Safety Ratings for the 2004 Chevrolet Corvette as of Nov 10, 2026.
Data from NHTSA NCAP Safety Ratings API · synced Nov 10, 2026Vehicle 1062
07 —Maintenance

Maintenance basics

General guidance, not the OEM schedule. Check your owner’s manual.
General guidance
ItemMilesTimeNote
Engine oil & filter5,000–10,000 mi6–12 monthsFollow the oil-life monitor if fitted
Tire rotation5,000–7,500 miEvery oil changeCheck pressure monthly
Engine air filter15,000–30,000 mi1–2 yearsSooner in dusty areas
Cabin air filter15,000–25,000 mi1–2 years
Brake fluid—2–3 yearsAbsorbs moisture over time
Coolant60,000–100,000 mi5–10 yearsLong-life coolants last longer
Spark plugs60,000–100,000 mi—Iridium/platinum plugs at the long end
12V battery—3–5 yearsHeat shortens battery life
  • Engine oil & filter5,000–10,000 mi
    6–12 months
  • Tire rotation5,000–7,500 mi
    Every oil change
  • Engine air filter15,000–30,000 mi
    1–2 years
  • Cabin air filter15,000–25,000 mi
    1–2 years
  • Brake fluid—
    2–3 years
  • Coolant60,000–100,000 mi
    5–10 years
  • Spark plugs60,000–100,000 mi
    —
  • 12V battery—
    3–5 years
Typical intervals for modern cars. Severe service (towing, short trips, extreme heat or cold) shortens them.
09 —FAQ

2004 Corvette questions

How many recalls does the 2004 Chevrolet Corvette have?

4 safety recalls as of Nov 10, 2026, according to NHTSA. Recall repairs are free at a dealer. Check your VIN to see whether your car is included and whether the repair was done.

What are the most common 2004 Chevrolet Corvette problems?

Owners filed 217 complaints with NHTSA. The most-cited components are fuel system, gasoline (95), fuel/propulsion system (52), steering (36). Complaints are unverified owner reports and aren't adjusted for how many cars were sold.

What MPG does the 2004 Chevrolet Corvette get?

The EPA rates the 2004 Chevrolet Corvette at 19–20 mpg combined, depending on engine and drivetrain (2 versions rated).

Data from NHTSA & EPA · synced Nov 10, 2026