Research · Sport Utility Vehicle - 2WD

2004 Toyota RAV4Recalls, problems, MPG & safety

NHTSA lists 2 safety recalls and 154 owner complaints for the 2004 Toyota RAV4. Most complaints involve air bags (47) and power train (23). The EPA rates it 21–23 mpg combined.

Combined MPG
21–23mpg
EPA · 4 versions
NHTSA overall
—
Not rated by NCAP
Safety recalls
2campaigns
Latest Oct 2019
Owner complaints
154
Top: air bags
Fuel cost / yr
$2,800est.
EPA estimate, best version
01 —Recalls

Safety recalls

2 NHTSA campaigns · applies to some vehicles, check your VIN

Air bags: inflator module

Park It: do not driveRemedy pending

Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain model year 2004-2005 Toyota RAV4 vehicles manufactured May 13, 2003, to October 25, 2005. The affected vehicles are equipped with a dual-stage driver frontal air bag that may be susceptible to moisture intrusion which, over time, could cause the inflator to rupture.

Air bagsReported May 13, 2015NHTSA 15V284000

Air bags: inflator module

Free remedy

Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain 2010-2016 4Runner, 2003-2006 Tundra, 2003-2013 Corolla, 2009-2010 Corolla Matrix, 2004-2005 RAV4, 2002-2007 Sequoia, 2011-2013 Sienna, 2008-2012 Scion xB, 2008-2009 Lexus IS-F, 2007-2012 Yaris and Lexus ES350, 2010-2017 Lexus GX460, 2002-2010 Lexus SC430, 2006-2012 Lexus IS250 and IS350 and 2010-2015 Lexus IS250C and IS350C vehicles. These vehicles had their driver or passenger frontal air bag inflators previously replaced under a prior recall using inflators of the same design. The inflators may explode due to propellant degradation occurring after long-term exposure to high absolute humidity, temperature and temperature cycling.

Air bagsReported Oct 17, 2019NHTSA 19V741000
Data from NHTSA Recalls API · synced Oct 27, 2026 · All recall detailsNHTSA vehicle page
02 —Complaints

Owner complaints by component

154 complaints filed with NHTSA · Jan 2004 – Jul 2026
  1. Air bags47
  2. Power train23
  3. Vehicle speed control20
  4. Engine and engine cooling18
  5. Engine11
  6. Electrical system10
  7. Electronic stability control (esc)7
  8. Visibility7
  9. Service brakes5

Complaints are unverified owner reports to NHTSA and are not normalized for sales volume. One complaint can cite several components.

By model year

Complaints for each RAV4 model year we’ve synced.

View as table
Model yearNHTSA complaints
199647
199757
199885
199963
200040
2001314
2002555
2003327
2004154
2005141
2006704
20071,003
2008575
2009327
2010400
2011287
2012266
2013261
2014207
2015305
2016239
2017307
2018333
2019884
2020639
2021389
2022149
2023164
2024176
202594
Crashes reported
16
Fires reported
4
Injuries reported
15
Deaths reported
0
Data from NHTSA Complaints API · synced Oct 27, 2026 · Full problem breakdownNHTSA vehicle page
03 —Common problems

What owners report most

Verbatim excerpts from NHTSA complaints, by component

Air bags

47 reports7 crashes1 fire
“TAKATA RECALL I PURCHASED THIS CAR IN JANUARY 2019 AND SINCE THAT TIME HAVE RECEIVED NUMEROUS MAILED NOTICES FROM TOYOTA "SAFETY RECALL FOLLOW-UP NOTICE." I HAVE MADE AT LEAST 8 PHONE CALLS TO TOYOTA AND BEEN PROMISED REPEATEDLY THAT I WILL BE CONTACTED FOR AIRBAG REPLACEMENT...BUT HAVE NOT BEEN CONTACTED. EACH PERSON WITH WHOM I SPEAK FAITHFULLY PROMISES THAT I WILL BE CONTACTED, THEN NOTHING. I LIVE IN RURAL ALASKA ON AN ISLAND WITHOUT A TOYOTA DEALER. THE CLOSEST TOYOTA DEALER IS IN ANCHORAGE. GETTING MY VEHICLE TO ANCHORAGE WILL ENTAIL A 12-24 HOUR FERRY RIDE AND A 2-8 HOUR HIGHWAY DRIVE.”
Owner complaint to NHTSAFiled Jul 19, 2019Air bagsODI 11233499

Power train

23 reports2 crashes
“I have 2003 registered as 2004.This vehicle that I has Manufactured November 2003 base on the sicker beside driver side door and it's been registered as 2004 .Now the problem that I have is slow moving to first gear suddenly jump to second gear (This is Automatic Trnasmission) I thought it was accelerator pedal issues but I replace the pedal and its the same not shifting properly.I cannot drive my car now due to shifting issue in first anf second gear.This my second Rav4 .I have 2001 toyota Rav4 all wheel drive I I have the same Issue not shifting properly first and second gear ,I purchase ECM module back in 2021,2022 amount of $775.00 at Toyota Parts Deal.com that is not calibrated and I pay $350 at DCH toyata in Torrance for calibration I bring this issues at BAR in 2021 ,2022 to reinburstment of the money to Toyota Headquaters until now no response .I need your help to resolves this Issues. I work Winston Tire and Firestone tire And I studies Automotive system at SCROC in Torrance,Ca. 90505 Diploma, profile.I need my money back for the 2001 toyota Rav4 and I need your help for this 2003,2004 transmission issues that I have right now .My 2001 toyota Rav4 has…”
Owner complaint to NHTSAFiled Apr 25, 2026Power trainODI 11733766

Vehicle speed control

20 reports8 crashes
“TL* THE CONTACT OWNS A 2004 TOYOTA RAV4. WHILE REVERSING THE VEHICLE, THE ACCELERATOR PEDAL BECAME STUCK. THE BRAKE PEDAL FAILED TO SLOW DOWN THE VEHICLE AND THE SPEED EXCEEDED 55 MPH. THE CONTACT'S VEHICLE CRASHED INTO ANOTHER VEHICLE, WHICH ENDED UP DESTROYED. A POLICE REPORT WAS FILED. THE CONTACT WAS NOT INJURED. THE DEALER (WELLESLEY TOYOTA, 234 WORCESTER ST, WELLESLEY, MA 02481, (888) 577-6342) WAS NOTIFIED OF THE FAILURE AND THE SERVICE CENTER MANAGER INDICATED THAT THERE WAS NO DETERMINED CAUSE OF THE UNINTENDED ACCELERATION. THE VIN WAS NOT INCLUDED IN NHTSA CAMPAIGN NUMBER: 11V113000 (VEHICLE SPEED CONTROL). THE VEHICLE WAS TOWED TO A REPAIR SHOP PER THE INSURANCE COMPANY'S REQUEST AND THE COLLISION DAMAGES WERE REPAIRED. THE MANUFACTURER WAS NOTIFIED. THE APPROXIMATE FAILURE MILEAGE WAS 45,000. *JS”
Owner complaint to NHTSAFiled Dec 7, 2017Vehicle speed controlCrash reportedODI 11053346
Data from NHTSA Complaints API (owner reports, unverified) · synced Oct 27, 2026
04 —Key specs

Engines, transmissions & drive

4 versions rated by the EPA
EPA class
Sport Utility Vehicle - 2WD, Sport Utility Vehicle - 4WD
Engines
2.4L 4-cyl
Transmissions
Automatic 4-spd · Manual 5-spd
Drive
Front-Wheel Drive · 4-Wheel or All-Wheel Drive
Fuel
Regular Gasoline

Towing, payload and dimensions aren’t in the EPA or NHTSA data, so we don’t list them.

Data from EPA fueleconomy.gov · synced Oct 27, 2026EPA listing
05 —Fuel economy

EPA fuel economy by version

City / highway / combined, annual fuel cost and CO₂
EPA
VersionCityHwyComb.Fuel / yrCO₂ g/mi
RAV4 2WD
Auto 4-spd, 4 cyl, 2.4 L · Front-Wheel Drive
212723$2,800386
RAV4 2WD
Man 5-spd, 4 cyl, 2.4 L · Front-Wheel Drive
212723$2,800386
RAV4 4WD
Auto 4-spd, 4 cyl, 2.4 L · 4-Wheel or All-Wheel Drive
202422$2,900404
RAV4 4WD
Man 5-spd, 4 cyl, 2.4 L · 4-Wheel or All-Wheel Drive
192521$3,050423
  • RAV4 2WD
    Auto 4-spd, 4 cyl, 2.4 L
    21 city · 27 hwy · $2,800/yr
    23
    mpg comb.
  • RAV4 2WD
    Man 5-spd, 4 cyl, 2.4 L
    21 city · 27 hwy · $2,800/yr
    23
    mpg comb.
  • RAV4 4WD
    Auto 4-spd, 4 cyl, 2.4 L
    20 city · 24 hwy · $2,900/yr
    22
    mpg comb.
  • RAV4 4WD
    Man 5-spd, 4 cyl, 2.4 L
    19 city · 25 hwy · $3,050/yr
    21
    mpg comb.
Data from EPA fueleconomy.gov · synced Oct 27, 2026 · Fuel cost is EPA’s annual estimate (15,000 mi, 55% city)
06 —Safety

NHTSA 5-Star Safety Ratings

1 tested variant
NHTSA has not published 5-Star Safety Ratings for the 2004 Toyota RAV4 as of Oct 27, 2026.
Data from NHTSA NCAP Safety Ratings API · synced Oct 27, 2026Vehicle 1295
07 —Maintenance

Maintenance basics

General guidance, not the OEM schedule. Check your owner’s manual.
General guidance
ItemMilesTimeNote
Engine oil & filter5,000–10,000 mi6–12 monthsFollow the oil-life monitor if fitted
Tire rotation5,000–7,500 miEvery oil changeCheck pressure monthly
Engine air filter15,000–30,000 mi1–2 yearsSooner in dusty areas
Cabin air filter15,000–25,000 mi1–2 years
Brake fluid—2–3 yearsAbsorbs moisture over time
Coolant60,000–100,000 mi5–10 yearsLong-life coolants last longer
Spark plugs60,000–100,000 mi—Iridium/platinum plugs at the long end
12V battery—3–5 yearsHeat shortens battery life
  • Engine oil & filter5,000–10,000 mi
    6–12 months
  • Tire rotation5,000–7,500 mi
    Every oil change
  • Engine air filter15,000–30,000 mi
    1–2 years
  • Cabin air filter15,000–25,000 mi
    1–2 years
  • Brake fluid—
    2–3 years
  • Coolant60,000–100,000 mi
    5–10 years
  • Spark plugs60,000–100,000 mi
    —
  • 12V battery—
    3–5 years
Typical intervals for modern cars. Severe service (towing, short trips, extreme heat or cold) shortens them.
09 —FAQ

2004 RAV4 questions

How many recalls does the 2004 Toyota RAV4 have?

2 safety recalls as of Oct 27, 2026, according to NHTSA. Recall repairs are free at a dealer. Check your VIN to see whether your car is included and whether the repair was done.

What are the most common 2004 Toyota RAV4 problems?

Owners filed 154 complaints with NHTSA. The most-cited components are air bags (47), power train (23), vehicle speed control (20). Complaints are unverified owner reports and aren't adjusted for how many cars were sold.

What MPG does the 2004 Toyota RAV4 get?

The EPA rates the 2004 Toyota RAV4 at 21–23 mpg combined, depending on engine and drivetrain (4 versions rated).

Data from NHTSA & EPA · synced Oct 27, 2026